W504 - Asbestos types and properties. Asbestos – what is it? Naturally occurring fibrous silicate minerals Wide range of useful properties have led to.

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Presentation transcript:

W504 - Asbestos types and properties

Asbestos – what is it? Naturally occurring fibrous silicate minerals Wide range of useful properties have led to it being used in many products since ancient times Was commercially mined in many countries Canada, South Africa, Russia, Zimbabwe, China, USA, Italy, Australia, Cyprus etc Chrysotile is the most common asbestos mineral (about 90% of asbestos mined)

Asbestos – people at risk? Evidence of harmful effects from asbestos exposure became apparent during the 20 th century Workers initially found to be at risk Asbestos miners Asbestos insulation installers (laggers) Asbestos textile workers (Groups with very high exposure levels) Occurrence of asbestosis documented first, followed later by increased risk of lung cancer and then mesothelioma As use of asbestos insulating board increased – builders and construction trades exposed to high levels of asbestos

Asbestos – people at risk? Production and use of asbestos products in UK, USA etc declined from mid 1970’s and the very high exposure levels previously encountered have largely ceased In these countries, workers most at risk now are those that may inadvertently disturb asbestos products during repair and refurbishment work However, in some countries asbestos is still being used, or use only recently stopped. In these countries, the potential for high exposure levels is much greater In all cases a comprehensive asbestos management system should be in place

Asbestos – 6 different minerals Serpentine group Chrysotile - white asbestos Amphibole group Amosite - brown asbestos (grunerite) Crocidolite - blue asbestos (riebeckite) Anthophyllite Tremolite Actinolite

Chrysotile, amosite and crocidolite fibres

Asbestos fibre properties Occur as bundles of fibres Easily separated Can split into thinner fibres High tensile strength High length / diameter (aspect) ratios Minimum of 20 – can be up to 1000 Sufficiently flexible to be spun

Structure of asbestos fibres Amphibole Crystalline structure – chain silicate Different amphiboles distinguished by variations in chemical composition Fibres are generally straighter, more brittle and split into finer fibres more readily than serpentine Serpentine Crystalline structure – sheet silicate ‘Scroll-like’ structure Fibres are less straight, more flexible and less liable to split into finer fibres compared to the amphiboles

Properties of asbestos fibres Industrial applications of asbestos take advantage of a combination of properties Use of fibre as reinforcing material largely dependent on length of fibre Other properties that make asbestos useful include Flexibility High tensile strength Non-combustibility Resistance to heat Low electrical conductivity Resistance to chemical attack

Properties of asbestos fibres Flexibility Chrysotile much more flexible than the amphiboles It is more suitable for weaving into a material and has been preferentially used in textiles and paper products Tensile strength Similar for crocidolite, amosite, chrysotile Effect of high temperatures on tensile strength Chrysotile – largely unaffected up to 550 o C. Above this temperature dehydroxylation occurs with resulting rapid loss of tensile strength Amphiboles – tensile strength decreases after exposure to temperatures above 200 o C, with dehydroxylation occurring above 400 o C

Properties of asbestos fibres Combustibility Asbestos fibres do not burn, although will undergo changes at high temperatures Widespread use as fire-proofing Thermal conductivity All asbestos types have very low thermal conductivities – i.e. they are all very good insulating materials Widespread use in thermal insulation and lagging

Properties of asbestos fibres Resistance to chemical attack Generally unaffected by water Exposure to acids can lead to some breakdown of the asbestos fibres Chrysotile has very low resistance to acid attack Amphiboles (particularly crocidolite) much more resistant to acid attack Crocidolite widely used where resistance to chemical (acid) attack is required e.g. gaskets in chemical plant and gas production plant

Properties of asbestos fibres Resistance to chemical attack For exposure to alkalis chrysotile is the most resistant to attack, with amphiboles being slightly less resistant Chrysotile widely used in cement products Chrysotile is hydrophilic (easily wetted) Amphibole asbestos are more hydrophobic (not easily wetted)

Properties of asbestos fibres Effects of thermal degradation Main effect of high temperature is to cause dehydroxylation (loss of water of crystallisation from the mineral) Chrysotile – dehydroxylation occurs between 550 – 750 o C Amphiboles – dehydroxylation occurs between 400 – 600 o C Thermal decomposition can cause oxidation of iron in the mineral leading to colour changes Amosite – pale brown to dark brown Crocidolite – blue to dark blue / black

Uses of asbestos Widespread uses of asbestos include Thermal and acoustic insulation Spray coating (as fire protection) Asbestos reinforced building board Asbestos reinforced cement products Plastic products (e.g. vinyl floor tiles) Textiles Friction materials (brake pads etc) Gaskets and packing materials Roofing felts etc Any type of asbestos may have been used, however, for some products some types of asbestos are more likely

Asbestos - contaminants Asbestos is sometimes found as a contaminant in other minerals being mined or extracted e.g. iron ore, vermiculite and talc Historically substances such as industrial talc may have been contaminated with asbestos (particularly tremolite) Some deposits of chrysotile have been found to be contain small quantities of amphibole minerals such as tremolite

Man made mineral fibres (MMMF) Large group of synthetic materials manufactured from molten glass, rock, slag or clays Glass wool or glass fibre, rock wool and slag wool Widely used for thermal and acoustic insulation, fire protection and as reinforcing material in building products such as ceiling tiles Continuous filament fibres Long fibres woven into cloth or used in manufacture of electrical insulators and to reinforce plastics and other materials Refractory ceramic fibres Used in building boards and where high temperature insulation properties are required (e.g. in furnaces) Based on pure alumina or zirconia or mixtures of alumina and silica

Machine made mineral fibres Machine made mineral fibres typically have fibre diameters much larger than asbestos fibres Glass wool, rock wool, slag wool diameters of 1 to 10 micron but typically within the range 4 – 9 micron Continuous filament fibre diameters of 6 – 15 micron but typically within the range 8 – 10 micron Refractory ceramic fibres have diameters around 1 – 3 micron However ‘special purpose’ or ‘superfine’ fibres have diameters in the range 0.1 – 3 micron

Toxicity of fibres Fibre toxicity determined by dose, dimension and durability Diameter of the fibre is critical in determining where the fibre deposits in the lung Fibres of diameter 3 micron or greater do not reach the deep lung Most machine made mineral fibre diameters are greater than 3 micron and do not split along their length into finer fibres Most asbestos fibres have diameters much less than 3 micron and can split along their length into finer fibres Fibre durability (or bio-persistence) determines how long it will remain in the lung Half life of MMMF in the lungs varies from days to months Half life of chrysotile in the lungs is months to a few years Half life of amphibole fibres in the lungs is several decades

Other common man-made fibres Carbon fibres Typically 5 – 15 micron diameter fibres Flexible, light, strong, corrosion resistant High abrasion and wear resistance Poor insulators Used in advanced composite materials to improve strength, durability or electrical conductivity Aramid fibres (e.g. Kevlar and Twaron) Typically 12 – 15 micron diameter fibres, however small (< 1 micron) diameter fibrils also present Very strong, flexible, resistant to heat, chemicals and abrasion Used in advanced composite materials to improve strength and durability

Other common man-made fibres Polyolefin fibres Long chain polymers Polyethylene and polypropylene widely produced and used Typically greater than 10 micron diameter fibres Low tensile strength and melt at low temperatures Typically used in textile applications such as carpet backings, textiles and ropes