SUPERIOR FLUX & MFG. ELECTRONICS PRODUCTS

Slides:



Advertisements
Similar presentations
BASIC HAND SOLDERING MULTICORE SOLDER
Advertisements

Electronic card assembly processes.
0 Beach Cities Robotics FRC Team 294 Summer Academy Batteries and Soldering July 20, 2008 Rick Wagner, Mentor, Beach Cities Robotics FIRST Team 294.
Electro-Chemicals Products For Semiconductor Assembly Industry P4018-ST Molten solder purified-able chemical powder compound (AOP – 22S, a short name of.
SUPERIOR FLUX & MFG. CO..
OMG Fidelity ELECTROLESS NICKEL IMMERSION GOLD
Technical Challenges of RoHS Compliance by Leo Lambert EPTAC Corp, Manchester, NH for for Implementing Lead-Free Electronics Workshop February, 28, 2006.
Cleaning For Electronics Wash away the worries of contaminants.
Providing Superior Environmental Cleaning Direction to ASBA Members & Customers Cleaning beyond green Tom Menegus – Strategic Account/Government Mgr. Tennant.
SUPERIOR INDUSTRIAL SOLDERING PRODUCTS  In 1949, Superior introduced Superior Supersafe ® No. 30. Though formulated as an OA flux for electronics, it.
Photo Chemical Etching Presentation.  Since 1977, Lancaster Metals Science Corporation has met industries' need for precision metal parts and components.
1 EAT – E-learning Electronics Assembling Technology E-learning Program Department of Electronics Technology Budapest University of Technology and Economics.
Alchemy Electronics Area Array Solder Bumping at the Substrate Level.
BRAZING, SOLDERING, AND ADHESIVE BONDING (Chapter 31)
Challenges and Solutions for Cleaning No-Clean Flux Residues from Surface Mount Components Eric Camden Foresite, Inc Kokomo, IN.
The Smart Battery Assembly Process
OVERMOLDING PROCESS & MATERIAL ELECTRONIC MODULE ASSEMBLIES
Why we clean; What we clean.
One Way Circuits Limited Printed Circuit Board Manufacturer A Guide To Manufacturing Multilayer PCBs Use Left and Right Cursor keys to navigate ESC to.
FSC-5178 FIGURE 1. PHOTOGRAPHS OF FRONT AND BACK OF SUB-PANEL AFTER SOLDER PASTED WITH SAC305 AND REFLOWED a). Front side of sub-panel b). Back side of.
(Printed Circuit Board) Presented By S.Muthumari
Micro-Usmd Rework These are very small BGA style components.
MIND OVER Metals General Chemical Corp. - Established in 1980 in Detroit, MI - Only worldwide supplier offering a complete line of ccompatible fluxes,
(A COOPERTools Reprint)
Chapter 4: Sheet Metal Forming Shafizan Bt. Shariffuddin School of Manufacturing Engineering UniMAP 1. SHEET METAL AND CHARACTERISTICS.
Pb-Free 8/9/ Reliability of Pb-free Solder Alloy Study NEPP FY02 Harry Shaw at NASA-GSFC Jong Kadesch at Orbital Science Corp./GSFC.
Brief Investigation of Splices, Solders and Flux: A Quick and Dirty Approach. Steve Krave, Rodger Bossert 1/13/2013.
Soldering & The Tinning Process
LEAD-FREE, KISS PROCESS (KEEP-IT-SIMPLE-SOLDERING) SUPERIOR FLUX & MFG. CO Parkland Blvd. Cleveland, OH
Overview Test Interface (TIU PCB‘s) are extremely expensive.
Ormet Circuits, Inc. Technology Overview Presentation
The World Leader in High-Performance Signal Processing Solutions Surface-Mount IC Prototyping Boards James Bryant European Applications Manager.
COB 08 RTM Fuse Modification Required – Soldering iron capable of removing resistor without damaging board. Metcal with tweezer attachment recommended.
PRACTICAL ELECTRONICS MASTERCLASS (Mr Bell) 1. Basic Electronic Components These components will be discussed further during the course, also have a look.
Deposition of Solder Paste into High Density Cavity Assemblies
MIND OVER Metals General Chemical Corporation General Chemical Corp. - Established in 1980 in Detroit, MI - Only worldwide supplier offering a complete.
Soldering & Brazing ALWAYS USE LEAD FREE SOLDER!!!!
Metals GROUP 2.
CHE 333 Class 3 Phase Diagrams.. Why Phases? Few materials used in pure state – gold, copper, platinum etc for electrical properties or coatings. Most.
A Novel Solution for No-Clean Flux not Fully Dried under Component Terminations Dr. Ning-Cheng Lee & Fen Chen Indium Corporation.
BALL GRID ARRAYS by KRISHNA TEJA KARIDI
Wire repairs. Connecting Wires  Very quick but...  Will it last?  Is this a professional job?  Would you pay a technician $75 per hour for this?
Electronic Protection
New Humiseal Products Chris Brightwell.
Automotive Heating and Air Conditioning CHAPTER Automotive Heating and Air Conditioning, 7e James D. Halderman | Tom Birch SEVENTH EDITION Copyright ©
©2007 John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing 3/e SOLDERING, AND ADHESIVE BONDING 1.Soldering 2.Adhesive Bonding.
Automotive Heating And Air Conditioning
Sierra Assembly Technology Inc.
Radiography Dentalelle Tutoring.
Plasma Ruggedized Solutions Proprietary & Confidential
Soldering Brazing.
IPC-A-610E SOLDERING.
Occam Process
Fluxes Veerankutty ME S4 NO: 56.
Process map NVA VA VA VA VA NVA VA NVA NVA NVA NVA NVA VA NVA NVA NVA
BASIC HAND SOLDERING MULTICORE SOLDER  most common type for hand soldering has a composition of Tin (Sn60) and Lead (Pb40), with a diameter of 0.71 mm.
a Printed Circuit Board
Electronic Assembly Quality and Standards
Corrosion Control methods
Soldering & The Tinning Process
Electronics Interconnection at NPL
(Rhymes with Doddering)
IT 318: M13 PWB Assembly IT M13.
Working with JST Part Numbers
Process Flow For Electronic Component Prep
By Gerry Crenshaw WD4BIS
Flux Classification – Part 1
Impact of the Öko-Institut Recommendations on the Solder Manufacturer
Custom Switch and Value Added Capabilities
The Effects of Surface Finish on Solder Paste Performance -
Presentation transcript:

SUPERIOR FLUX & MFG. ELECTRONICS PRODUCTS Superior Flux & Mfg. Co. founded in 1932. 1949 introduced Superior Supersafe® No. 30, first Battelle formula flux. 1995 introduced SyberGelTM and SyberLiquidTM for repair/rework and hand-soldering.

PRODUCT LINE Solder Pastes Tacky Fluxes Wave Solder Fluxes Component Tinning Fluxes Wire Tinning Fluxes Hand Solder Fluxes Copper and Nickel Pre-Cleaners Saponifier Descaler Dross Reduction Powder

SOLDER PASTE 3000 Series Conventional No-Clean 4000 Series Synthetic, Low-Residue No-Clean 8000 Series Water-Soluble 9000 Series Rosin Mildly Activated (RMA) Solders: 63Sn/37Pb 62Sn/36Pb/2Ag Lead-Free

3000 SERIES NO-CLEAN SOLDER PASTE Classification: IPC ANSI-J-STD 004, Type ROL0 Meets and exceeds Bellcore standards. Pin-testable post-solder joints. Translucent residue. Capable of printing 12 mil pitch.

4000 SERIES SYNTHETIC NO-CLEAN SOLDER PASTE Classification: IPC ANSI J-STD-004, Type REL0. Meets and exceeds Bellcore standards. Translucent, protective post-solder residue. Pin-testable post-solder joints. General residue levels of 2.5 – 3.3%. In proper conditions, can be as low as 1.1%. Capable of printing 12 mil pitch.

8000 SERIES WATER-SOLUBLE SOLDER PASTE Passes Bellcore Passes IPC Residues are truly water-soluble. Post-reflow residues can be left on boards for extended time and NOT reduce SIR values. Post-solder residues do not foam in aqueous cleaning systems. Capable of printing 12 mil pitch.

9000 SERIES RMA SOLDER PASTE Exceptional reflow profiling characteristics. Capable of printing 16 mil pitch. Superior wetting characteristics. Residues can be aqueous cleaned using SyberKleen 2000 Saponifier.

RECOMMENDED REFLOW PROFILE: 63Sn/37Pb and 62Sn/36Pb/2Ag

REFLOW PROFILE FOR LEAD-Free

APPLICATION METHODS Screen printing Cartridge printing Dispensing

WHAT SETS SUPERIOR SOLDER PASTES APART? All are non-halide. All have a minimum 12 hour open-time between printing, placement, and reflow. All are formulated for high-speed dispensing. All No-Clean and RMA pastes can be aqueous cleaned in Superior SyberKleen 2000 Saponifier . NO slumping. NO tomb-stoning when stencil and reflow profile are properly set. NO white residues on PCBs.

WHAT SETS SUPERIOR SOLDER PASTES APART? (cont.) Consistent rheology, thixotropy, and viscosity from lot-to-lot. Consistent, clear, pin-testable residues with all No-Cleans. Consistent metal-load due to no pre-thinning or post-thinning manufacturing process. 4000 Series Synthetic No-Clean residues act as protective barrier against humidity and outside elements. 8000 Series Water-Soluble residues can be washed any time after reflow. SIR values remain the same when PCBs are cleaned three (3) minutes or three (3) days after reflow.

SOLDER PASTE STORAGE Shelf life for all solder pastes extended with freezer-storage first formulations. Freezer Storage (0ºC and below): 9-12 months. Refrigerator Storage (1-12ºC): 3-9 months. Room temperature storage (18-23ºC): 3 months.

TACKY FLUXES 4000 Synthetic No-Clean 3000 Conventional No-Clean 8000 Water-Soluble 9500 High Temperature Applications: BGA Attachment and Repair Custom manufacturing applications Dispensable applications Preform soldering

WAVE SOLDERING FLUXES Flux-types No-Clean Water-Soluble RMA Flux-base VOC-FREE Alcohol-based Applications 63Sn/37Pb, LEAD-Free.

WAVE SOLDERING FLUX APPLICATION METHODS Spray Foam Drag Wave

NO-CLEAN WAVE SOLDERING FLUXES VOC-Free: No. 420 (Spray or Foam) No. 425 Alcohol-based No. 312 No. 315 No. 340 RFE 14Y3N All No-Clean fluxes classified as: IPC ANSI J-STD 004 Type ORL0

WATER-SOLUBLE WAVE SOLDER FLUXES Alcohol-based No. 84 RFE 301-26C VOC-Free No. 32 All Water-Soluble fluxes classified as: IPC ANSI J-STD 004 Type ORM1

ROSIN FLUXES Type R: No. 97 Type RMA: No. 99 Type RA: No.100 Hi-Temp RA: No. 100HT Solids content variations are available for all fluxes.

ADDITIONAL PCB ASSEMBLY PROCESS PRODUCTS SyberGelTM and SyberLiquidTM Hand solder, repair and rework gel or liquid that act as flux and cleaner. Superior SyberKleen 2000 Saponifier Rosin residue removal in aqueous cleaning systems. Superior Descaler A descaling solution for removing residual build-up that is standard for in-line and batch aqueous cleaners. Superior Dross Reducer Powder for dross and oxidation removal from solder bath to extend solder life.

COMPONENT TINNING PRECLEANERS & FLUXES Lead tinning for semiconductor, component, and fuse leads. Fluxes formulated for Tin/Lead, Lead-Free, and fusible alloys. Base Metals: Copper Nickel Alloy 42 Alloy 51 Kovar Other specialty alloys

SEMICONDUCTOR AND COMPONENT LEAD PRE-CLEANERS Copper Pre-Cleaner VOC-Free, non-hazardous, OA formulation. Light, pink color that changes if pH exceeds a 3.5 reading. Nickel Pre-Cleaner A high activity nickel cleaner that contains no sulfuric acid.

DIFFERENT FLUXES FOR DIFFERENT APPLICATIONS VOC-FREE, HALIDE No. 30, No. 30DS, No. 40MM4, No. 43 ALCOHOL-BASED HALIDE No. 45, No. 48, No. 48S VOC-FREE, NON-HALIDE 430 Series ALCOHOL-BASED, NON-HALIDE No. 435, No. 435 3:1, No. 91

WIRE TINNING FLUXES No-Clean: Small gage (14-22) automatic or manual cut/strip/tin operations. VOC-Free: No. 425 Alcohol-based: No. 325, No. 334. Water-soluble: Large gage (2-12) wires; Copper and brass crimped terminal wires. VOC-Free: No. 30 Alcohol-based: No. 45 Applications: Automotive, Industrial, and Appliances.