Fabricate a Varus/Valgus Control Strap For an AFO

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Presentation transcript:

Fabricate a Varus/Valgus Control Strap For an AFO OR-PR 156 Task 7 Fabricate a Varus/Valgus Control Strap For an AFO

Reinforcing the Strap Cut out your leather strap from the metal template and place it unfinished side up on the table Cut a piece of 1/2” dacron tape the length of the strap minus 1” in from each end Cut the strap where indicated almost, but not completely, through the tape Glue the tape down on the strap as shown

Padding the Strap Turn the strap over finished side up

Padding the Strap Turn the strap over finished side up Place a piece of 1/8” soft foam underneath the strap as shown Trace around the strap as indicated 3/4” 4”

Padding the Strap Cut out the traced shape

Padding the Strap Cut out the traced shape Sand the edges where shown creating a 1/4” bevel

Padding the Strap Cut out the traced shape Sand the edges where shown creating a 1/4” bevel Turn the strap unfinished side up, turn the pad over and glue it to the strap

Padding the Strap Sand the edges of the foam flush with the strap Bevel the edges back 1/4” on the sides and 3/4”-1” up from the bottom

Lining the Strap Turn the strap over finished side up

Lining the Strap Turn the strap over finished side up Fold the foam over the top edge and glue down Stretch and glue a piece of cream cow to the unfinished side as shown

Lining the Strap Make (2) cuts in the cream cow as shown 1/4” to the outside of the foam pad 1/4” 1/4”

Lining the Strap Fold the cream cow down over the pad and glue

Lining the Strap Fold the cream cow down over the pad and glue Sew the cream cow to the strap as shown

Lining the Strap Trim the cream cow from the strap Now trim the cream cow along the edge of the foam pad

Attaching the Buckle and Billet Cut out a leather billet to these dimensions A 5/8” buckle will be used 1 3/8” 1 5/8” 7/8” 1” 5/8” 5/8”

Attaching the Buckle and Billet Skive the ends on the unfinished side

Attaching the Buckle and Billet Slip the billet through the buckle and glue down The ends will be staggered as shown Bottom Top

Attaching the Buckle and Billet Place the billet on the strap so that the end of the buckle is 1/2” back from the edge of the strap Once the billet is sewn to the strap the project is completed END