Rework Procedure for Wash Motor Pulley Change Model : Rosa & Rosa Plus Part Details & Tools required Sr NoPart DescriptionQtyTool used to replace old artworks 1Motor Pulley01Screw driver, Spanner for Brake wheel Bolt & Nut.  Current Motor Pulley - Metal Fan + Aluminum Pulley Modified Motor Pulley - Plastic Fan + Aluminum Pulley

Rework Procedure Step 1 - How to disassemble base : 1.Unscrew the back cover screws- (Fig-01), and remove it from machine. 2.Loosen the Nut & bolt of Brake wheel used for fixing Brake wheel to Spin tub shaft- (Fig-02). 3.Turn the machine upside down and unscrew the screws of base- (Fig-03) 4.Remove the base from the body of machine NOTE : 1.Keep all screws, bolts & nuts carefully. Same will be used to assemble the machine after Pulley change. (Fig-01)(Fig-02)(Fig-03) Back cover screw Loosen this Nut & BoltUnscrew the screws to remove base

Step 2 – Rework of Motor pulley : 1.Loosen the Nut and Bolt of Motor pulley fitted in machine- (Fig-04) 2.Lift the Motor Pulley and remove it from Motor shaft. 3.Remove the three screws from Motor Pulley to remove the Metal Fan from Aluminum Pulley (Fig-05) 4.Take Plastic Fan (New) and put metal washer (New) on old Al. Pulley. Pl s note to match the cut on metal washer with the longer rib on fan - (Fig – 06) 5.Fix the three screws as shown –(Fig-06). NOTE : 1.Mark the old pulley with red marker as “REJECT” & send to QA for inspection. (Fig-04) (Fig-05) (Fig-06) Nut & Bolt Rework Procedure Metal Fan Al. Pulley Longer rib Metal Washer Three screws

Step 3 - Assemble of pulley to the wash motor : 1.Fix the pulley to the shaft of wash motor (Fig-07) 2.Tighten the nut and bolt to fix the pulley to wash motor shaft- (Fig-07). NOTE : 1.Bolt hole in Pulley should face the flat side of Motor shaft. 2.Top of Al. Pulley should match with top of Motor shaft. Step 4 - V-Belt fitment : 1.Assemble the Base to machine carefully. Tighten all screws of base- (Fig-08). 2.Assemble the V belt to Al. pulley first and then on Gear case pulley- (Fig-09). NOTE : 1.The two side of V-belt roller should be at same height. (Fig-07) Al. Pulley Gear box pulley (Fig-09) Rework Procedure At same height Nut (Fig-08)

Step 5 - Final checking & fitment of back cover : 1.Check the wires and run the machine whether working properly or not. 2.If it is working properly, then fit the back cover by 3 screws as fitted- (Fig-10). NOTE : 1.Check and Tighten all the screws properly (Fig-10) Rework Procedure Back cover screw