Automation and Drives Applications with IE/PB Link  Verticale integration using engineering tools like SIMATIC PDM or Drive ES  Remote diagnostic / remote.

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Presentation transcript:

Automation and Drives Applications with IE/PB Link  Verticale integration using engineering tools like SIMATIC PDM or Drive ES  Remote diagnostic / remote information with OPC outside ‘PROFInet‘

Automation and Drives K. Reese Page 2 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Vertical Integration with IE/PB Link Network Transition from Industrial Ethernet to PROFIBUS

Automation and Drives K. Reese Page 3 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Customer Benefits with Verticale Integration  Central Engineering Parametrization and diagnsotic of all PROFIBUS devices  Drives via the engineering software Drives ES  PROFIBUS PA devices via SIMATIC PDM, etc. Central and consistent data management Optimization of a plant from a central control station  Additional benefits using SIMATIC S7 PLCs within TIA Remote access to the SIMATIC S7 PLC (on PROFIBUS, Ethernet)  All STEP7 online functions are supported  Download of STEP 7-Programs from central control station  Remote diagnsotic to keep plant downtime to a minimum Centrale Visualization  Via S7 OPC server, access to process data of a SIMATIC S7 PLC on PROFIBUS; e.g. ET200S with IM151-CPU as DP-Slave Access to PROFIBUS devices via Industrial Ethernet and worldwide via Internet

Automation and Drives Sample Configuration  How is it possible to reconfigure or optimize a drive on PROFIBUS with Drive ES ?

Automation and Drives K. Reese Page 5 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Configuration in Motion Control applications, using a SIMATIC S7 as DP-Master Sample configuration with SIMATIC S7 *) Drive ES with STEP7 because Drive ES does not provide an Ethernet access Note: PG w/ STEP7 and PC w/ Drives ES can be one Station / PC Data access to process data via S7 function STEP7 program download, diagnostic etc. via S7 function Central engineering with Drive ES HMI System z.B. ProTool Pro mit OPC-Server PC with Drive ES*) PG with STEP7 S7-300 e.g. CPU DP-Master cl.1 Isochron drives solution ET200S with CPU CP Ind. Ethernet PROFIBUS (w/Motion Control)

Automation and Drives K. Reese Page 6 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry HMI System e.g. ProTool Pro with OPC-Server PC with Drive ES PROFInet IE/PB Link (DP-M Cl.2) PG with STEP7 Configuration in Motion Control applications, using a NON - SIMATIC S7 as DP-Master DP-Master Cl.1 e.g.:  SIMATIC S5  PC solution  3rd party controller ET200S with CPU Ind. Ethernet PROFIBUS (w/Motion Control) Isochron drives solution Sample configuration: Drives in a NON-SIMATIC S7 invironment *) Drive ES with STEP7 because Drive ES does not provide an Ethernet access Note: PG w/ STEP7 and PC w/ Drives ES can be one Station / PC Data access to process data via S7 function STEP7 program download, diagnostic etc. via S7 function Central engineering with Drive ES

Automation and Drives K. Reese Page 7 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Intranet / Internet HMI System e.g. ProTool Pro with OPC-Server PROFInet IE/PB Link (DP-M Cl.2) PG with STEP7 DP-Master Cl.1 Isochron drives solution Sample configuration for worldwide access WAN / Telephon ES Configuration in Motion Control applications, using a NON - SIMATIC S7 as DP-Master ET200S with CPU PC with Drive ES Ind. Ethernet PROFIBUS (w/Motion Control) *) Drive ES with STEP7 because Drive ES does not provide an Ethernet access Note: PG w/ STEP7 and PC w/ Drives ES can be one Station / PC Data access to process data via S7 function STEP7 program download, diagnostic etc. via S7 function Central engineering with Drive ES

Automation and Drives K. Reese Page 8 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Notes, how to use the IE/PB link in Motion Control applications Installations with S7-300 as DP master the CP343-1 is the most cost effective solution providing equal functionality  Central engineering with Drive ES on Ethernet – Routing via Ethernet CP through the S7 CPU as DP master to PROFIBUS With S5, WinAC, PC or 3rd party solution as DP master a central engineering is possible using the IE/PB link  Routing for engineering systems – like Drive ES - is supported  Required is STEP7 and Drives ES Basic as option package  Configuration of the IE/PB link is done with STEP7 Central engineering from Ethernet to multiple PROFIBUS sub-networks possible The IE/PB link receives the required routing information out of a STEP7 project ! Using a DP master, which does not require a STEP7 configuration, the PROFIBUS devices e.g. drives that shall be reached need to be configured in a STEP7 ‘Dummy Project‘.

Automation and Drives Sample Configuration  How is it possible to reconfigure or optimize a process automation device on PROFIBUS PA with SIMATIC PDM ?

Automation and Drives K. Reese Page 10 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry ET200M S7-400 with CP443-1 and CP443-5 ESOS SIMATIC PDM *) WinCC DP/PA Link PA-Geräte Sub-Installation 1 PG OS Sample confirguration for a PCS7 installation Configuration in the process industry – PCS7 DP/PA Link Sub-Installation n Ind. Ethernet PROFIBUS *) SIMATIC PDM with STEP7 because SIMATIC PDM does not provide an Ethernet access Note: PG w/ STEP7 and PC w/ SIMATIC PDM can be one Station / PC Data access to process data via S7 function STEP7 program download, diagnostic etc. via S7 function Central engineering with SIMATIC PDM Data block routing PROFIBUS-PA

Automation and Drives K. Reese Page 11 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry ET200M HMI SIMATIC PDM *) WinCC DP/PA Link PA-Geräte PG Sample configuration process industry Configuration with SIMATIC PDM in Not PCS7 Installations DP/PA Link PROFInet IE/PB Link (DP-M Cl.2) S7-300 e.g. CPU DP-Master Cl.1 Ind. Ethernet PROFIBUS PROFIBUS-PA *) SIMATIC PDM with STEP7 because SIMATIC PDM does not provide an Ethernet access Note: PG w/ STEP7 and PC w/ SIMATIC PDM can be one Station / PC Data access to process data via S7 function STEP7 program download, diagnostic etc. via S7 function Central engineering with SIMATIC PDM Data block routing SIMATIC PDM wo/ PCS7  SIMATIC S7-300, S5  PC solution  3rd party e.g. Delta V

Automation and Drives K. Reese Page 12 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Notes, how to use the IE/PB link in Process Automation Applications “ Standard“ gateway in PCS7 installations is a SIMATIC S7-400 with CP443-1 and CP443-5  Central Engineering with SIMATIC PDM on Ethernet – data block routing through both CPs in the S7-400 Plants, with S7-300, S5 or 3rd party solution as DP master, a central engineering is only possible using a IE/PB link  For PDM, equal functionality is supported like in PCS7 !  Required is STEP7 and SIMATIC PDM with the options ‘STEP7 integration‘ and ‘S7 routing‘  Configuration of the IE/PB link is done with STEP7 Extention of existing plants with central engineering, if the S7-400 does not support data block routing  E.g. PROFIBUS connectivity direct via S7-400 CPU The IE/PB link receives the required routing information out of a STEP7 project ! Using a DP master, which does not require a STEP7 configuration, the PROFIBUS PA devices that shall be reached need to be configured in a STEP7 ‘Dummy Project‘.

Automation and Drives Sample Configuration  How is it possible to display all necessary plant data – from controller on PROFIBUS or Ethernet – on a central visualization station on Ethernet ?

Automation and Drives K. Reese Page 14 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry HMI z.B. ProTool Pro with OPC-Server PROFInet IE/PB Link PG with STEP7 Configuration with central HMI on Ethernet Data access to process data via S7 function and OPC STEP7 programe download, diagnostic, etc. S7-300 S7-400 Sub-Network with multiple PLCs, connected via PROFIBUS Data exchange between PLCs S7 functions, Send/Receive, etc. Central visualization on Ethernet ET200S with IM151-CPU Ind. Ethernet PROFIBUS

Automation and Drives K. Reese Page 15 (C) Si emens Energy&Automation, 2003, AMD SIMATIC NET Networking for Industry Notes, how to use the IE/PB link for Central Visualization Which devices / data on PROFIBUS can be accessed from a visualization station on Ethernet using S7 functions ?  All devices that support S7 functions (Put, Get,...) as server  SIMATIC S7-300/400 with integrated PROFIBUS interface or PROFIBUS CP  ET200S with IM 151 CPU or ET200X with BM 147 CPU  Access to all data on the CPUs, e.g. Data blocks, etc. Requirements on the PC side:  Application with OPC client interface  Software ‚S7-1613‘ or ‚SOFTNET S7 for Industrial Ethernet‘  S7 OPC-Server is included Today, no direct data access to DP slaves possible !  Process data of a DP slave can be read or write only ‘indirectly‘ via the DP master  Exception – DP slaves that support S7 server functionality