LIGO Laboratory / LIGO Scientific Collaboration LIGO-T v2 Advanced LIGO 13 th March 2014 Final Design Review Documentation and Drawing Overview A. S. Bell, R. Jones, M. Van Veggel Institute for Gravitational Research, University of Glasgow Distribution of this document: LIGO Scientific Collaboration This is an internal working note of the LIGO Laboratory. California Institute of Technology LIGO Project – MS E. California Blvd. Pasadena, CA Phone (626) Fax (626) Massachusetts Institute of Technology LIGO Project – NW Albany St Cambridge, MA Phone (617) Fax (617) LIGO Hanford Observatory P.O. Box 159 Richland WA Phone Fax LIGO Livingston Observatory P.O. Box 940 Livingston, LA Phone Fax Institute for Gravitational Research University of Glasgow Kelvin Building Glasgow G12 8QQ Phone: +44 (0) Fax: +44 (0) Web:
Final Design Review Documentation and Drawing Overview Colour coding Review documentation directly linked to file Review documentation linked to another slide Referenced documentation directly linked to file Referenced documentation linked to another slide Document change log: Pre-v1 – first draft for circulation in fibre group meeting This presentation is designed to allow one to follow the documentation path down an assembly by clicking on an item. In PDF format this will not work, but one can still navigate manually to the same place
Top-level break-down documentation T Monolithic Stage Final Design Document Preparation masses Design requirements docs Monolithic Assembly Docs Fibre pulling and welding
Design requirements docs T Universal sus subsystem design requirements T v1 aLIGO sus system conceptual design T aLIGO systems design T Low-frequency cut-off aLIGO In PDR T was referenced, document was updated to T in Apr 2008 change impact monolithic unknown Further update in 2012 to T no impact on monolithic In PDR T was referenced, document was updated to T in July 2008 no changes impacting monolithic In PDR T was referenced, document was updated to T in Feb 2006 no changes impacting monolithic has not been updated to incorporate baseline change to fibres Link now to new DCC version –v1 identical to -05 Design requirement docs M Change baseline to tapered fibres M E/ITM and BS/FM pitch frequencies and d-values This document has been updated to take account of the note on revision d- distances by Ken Strain T v1 T v1 This document followed document T :T : Proposal baseline change from ribbons to fibres
Preparation masses Preparation masses Drawings and parts of monolithic assembly Mass preparation procedure documentation Tooling for bonding
Fibre pulling and welding T CO2 Silica Fiber Pulling Machine description E Hazard Analysis for Fiber Pulling & Welding E Monolithic stage fabrication and assembly procedure Fibre production and preparation Welding Fibre pulling and welding T050213T ETM/ITM Monolithic Stage Fabrication and Assembly
Mass preparation procedure documentation E ETM/ITM mass preparation procedure E ETM/ITM PUM preparation procedure Mass preparation procedure documentation NOTE: 1. Procedures have been tested extensively at LASTI for the prototype quadruple suspension. Document T describes bonding of the ears onto the ITM and PUM at LASTI and gives insight in the bonding of the prisms using VacSeal adhesive. The bonding of the magnet flag assemblies at LASTI is described in T080245T T E Generic bonding procedure E First Contact procedure E Jig settings calculation spread sheet
Drawings and parts of monolithic assembly Drawings and Parts of monolithic assembly Ears Break-off Prisms Substrates Magnet flags D ETM bonded assembly D ITM bonded assembly D ETM PM bonded assembly D ITM PM bonded assembly
Tooling for bonding D Ear bonding jig D V-block assembly Tooling for bonding D Prism holder assembly
Substrates ETM-PM Design Specification: E B Drawing: D B DCN: E B Design Specification: E B Drawing: D B DCN: E B ITM-PM NOTE: 1.DCN documents include reverence to support notes constructed in the lead up to the review to track changes to features of the drawings/specs. (T , and T ) 2. T lists questions from the review, and the answers supplied by Glasgow. 3. UK Glass masses FDR overview document : T080098T ITMETM Polishing Specification: E Drawing: D v3 DCN: E Polishing Specification: E Drawing: D v3 DCN: E Substrates US UK
Ears T v3 Fabrication Readiness Review Panel questions at review: T v1T v1 Response to panel Questions in FDR:T v2T v2 Ear fabrication readiness review report: L v3L v3 Ears D ETM/ITM test mass ear D ETM/ITM PUM ear (with recess) Quality control documentation: Forms to be filled in by the vendor consists of a dimension control sheet and a surface defects sheet: F The vendor is also required to supply a flatness measurement of the bonding surface
Break-off Prisms Design Document: E Drawing: D v3 – on DCC Quality control documentation will have a similar layout as the quality control documentation written for the sapphire wire break-off prisms for the BS/FM (Q ). D v3 ETM/ITM PM Break-off prisms
Magnet flags Drawings and parts: D – PUM magnet flag assembly D – PUM magnet holder D – magnet flag mount D – magnet base D – steel disc D – 2 mm dia x 6 mm magnet D magnet base (glass) D PUM Magnet flag assembly Magnet flags
Fibre production and preparation Fibre production and preparation Fibre design file Pulling Machine Data Set (text file) T Design Document Theoretical and actual profiles D Headline Description/Manual: T T Design Document Drawings: D Overall Assembly D Overall Assembly (Drawing Pack) – needs to be updated to remove subassemblies no longer in use, and to refresh the machine configurations. Characterisation Profiler Proof Tester & Bounce Tester Storage Rack
Fibre characterisation Profiler T Manual/ Design Document D070524D Ribbon/Fibre Profiler Lighting Assembly D070523D Ribbon/Fibre Profiler Base Tower Assembly D070533D Ribbon/Fibre Profiler Upper Clamping Frame Assembly D070521D Ribbon/Fibre Profiler Camera Assembly D070520D Ribbon/Fibre Profiler Base Assembly D070519D Ribbon/Fibre Profiler Overall Assembly Proof / Bounce Tester T Manual/ Design document List of Drawings D D Proof and bounce tester enclosure D D Proof and bounce tester door D D aLIGO SUS UK bounce tester D D aLIGO SUS UK proof tester Strength Tester (2009) T Design Specification List of Drawings LIGO-D (Original) Strength Tester (2002) Assembly Drawing (on DCC and PDM Works: LIGO-D
Welding Welding Documentation Overview procedure document Training Regime T List of Parts & Drawings Tooling List Weld mirror assemblies D Fibre Cutter D Bow (Fibre Holder) D Storage Rack LIGO-D v3 Diamond scribes DR 60 refil Fuse ends D Fuse end bonding jig D Welding Shelf D080036D / D D Jack D Welding Head (BIRDCAGE) D Laser Synrad Firestar f100 Articulated Arm Weld Scaffold D Computer Software T Computer Hardware Weld Test Evidence e.g. G and G G G Vapour Extraction Some of the parts on this list e.g. “Jack D ” and “Vapour Extraction” have been updated and current versions have not been captured in this document
Fibre Guard Prototype List of Drawings D Fibre Guard Assembly all parts D Fibre guard assembly D Fibre guard Main Body D Fibre guard Separator D Fibre guard angle section 1 D Fibre guard angle section 2 D Fibre guard angle section 3 D Fibre guard angle section 4 D Fibre guard angle section 5 D Fibre guard angle section 6 D Fibre guard angle section 7 D Fibre guard angle section 8 D Fibre guard angle section 9 D Fibre guard angle section 10 D Fibre guard angle section 11 Fibre Guard Design Document: T T Fibre guard
Appendix: Notes related to design review in 2005 Top level overview document: T K_Monolithic stage conceptual design.doc Monolithic assembly procedure: T050213_00_K_ETM_ITM_Monolithic_Fabrication_and_Assembly All other documents: T _R&D Plan T K_Bond Thermal Noise T D_Alignment_of_Ears T K_Optical Profiling T K_alternative to wire loops T K_ribbon tolerances & alignment T K ribbon ear interface T K_Ribbon Characterisation T K ear position & angular alignment T K_Update on Development of a CO2 Laser Machine for pulling of silica fibres and ribbons