Qingdao Sunsong Co., Ltd
Table of Contents Sunsong at first sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong’s Design & Test Capability
Company Overview Established in April, 2003 Specialize in Manufacturing Auto Rubber Hoses The Total Staff : 488 Engineers: 52 Production: 325 Land Space: 55,000 ㎡ Floor Space: 30,000 ㎡ 确认数量
Organizational Chart Sunsong HQ Management Committee Engineering Center Logistics Center HR Center Quality Center Product Center Marketing Center Finance Center Metal Component Business Unit Rubber Hose Business Unit Hose Assy Business Unit Machinery Business Unit EPS Business Unit Sunsong HQ Management Committee 4
Benefits through Vertical Integration Benefits from Sunsong’s Vertical Integration solution. METAL HOSE ASSY Machinery Cost efficiency Economy of Scale Quality Control Strong Execution Fast Development Better design for manufacture Shorter production lead time
Table of Contents Sunsong at First Sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability
Certification ISO9001:2000--Certified in January 2003 DOT--Certified in September 2004 ISO/TS 16949:2002--Certified in November 2005 ISO14001:2004—Certified in Jan. 2008 Qingdao Hi-Tech Company in 2005 Qingdao Hi-Tech Product
Achievements Trademark “SUNSONG” has been registered in EU, North America. 6 Patents had been obtained, including 3 inventional patent and 3 practical patents. Inventional – power steering hose design; brake hose design, a/c hose design Practical – 1. a/c low permeatibility 2. brake hose grommet 3. ozone test tooling
Mission Established for improving human survival environment Employees are the most valuable treasure To be our customers’ trustworthy partner To learn new technology with the spirit of diligence Support our customers with premium quality product 9
Table of Contents Sunsong at First Sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability
Quality Principle Rigorous Control System 程序严谨 安全可靠 顾客满意 设计创新 Rigorous Control System Innovative Research & Development Quality First Customer Satisfaction = Top Priority 11
Table of Contents Sunsong at First Sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability
Sales by Segment 2010 Sales by Segment 13
Hose & Assy BU Turnover
Global Activity
Our Customers 1980 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Table of Contents Sunsong at First Sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability
Sunsong- Main Products Hydraulic & Air Brake Hose & Assembly Power Steering Hose & Assembly Air Conditioning Hose & Assembly Fuel Hose & Assembly Oil Cooler Hose & Assembly 18
Hydraulic Brake Hoses Feature: 1st Manufacturer in China to obtain DOT. Meet & exceed SAE J1401 & DOT FMVSS 106 and OEM specification, i.e. GM, Ford, Chrysler, etc. Supply most OEM in China and some OEM internationally. Feature: Whip Test upto 200 hours; Low expansion – 0.27ml/m Low moisture permeability; Excellent impulse
Power Steering Hose 1st Power Steering Hose manufacturer in China. Supplying most Chinese OEM with 70 + applications. Exporting to European aftermarket with 180+ Part numbers, applying for Mercedes, BMW, AUDI and VOLVO etc. Features: Conformed to SAE J188/ SAE J189 Hot impulse: 400,000 times High volumetric expansion: 6ml/ft Excellent low noise. Good Adhesion.
Air Conditioning Hose Customer: Dongfeng light duty 、CAMC、Changan、Brilliance、Chery、Yutong、Shangxi heavy truck Feature: Conformed to SAE J2064 standard Ultra-low permeability: 0.6 m²/year Super adhesion Resistance to High and low temperature Advanced structure, easy to assemble Distinguishing characteristics of shock absorption and noise reduction
Transmission Oil Cooler Hose Only manufacturer in China to have CPE material meet both SAE J1532 & GM6260M ; Functional and Road Tests Approved by GM Current obtain US application of 12, includes 6 of Heavy Duty AEM material approved by Ford ACM material in the development process for Nissan Passenger Car Features: 1000 psi burst Temp. range: -40 to 250F Dynamic service life Propulsive force Good oil resistance
Fluoroelastomer (FKM) Fuel Hose In the development ofmeetingVOSS spec. for Heavy Duty Truck Feature: High temperature resistance (150℃) Low permeability (Meet O3 spec.) Conformed to SAE J30;ES-X60017
The Electronic Power Steering System / EPS developed and manufactured by Qingdao Sunsong EPS business unit, which established in 2007. Informally ranked as the 2nd largest EPS provider in R&D capability. Currently active in the Chinese aftermarket with around 10 applications. The capability of producing ECU is our strength. We could arrange meeting with our EPS team, if you have any further request of question over the EPS,
Production Capacity and Condition All Hose:20,000,000 m /year All Assembly:24,000,000 pcs/ year Condition Key product and process capability: CPK>1.67 Safety and key product quality: PPM < 100
Table of Contents Sunsong at First Sight Sunsong’s Certifications Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability
Design Capability Rubber Technical Center, Complete Testing Equipments Design Engineers: 48, senior engineer 3, undergraduate 28 Each year develop 2 kinds of new products New Hose Assembly Design: 50 / mth on average Sample development cycles : 7~45 Days Products are developed according to APQP and customers’ special requirements. Design with CATIA V5R17 etc., and capable of synchronous development with OEM. Formula Designing and developing according to product specification and customer requirement. Outsource Mixing to HEXPOL (world specialist for mixing).
Product Development
Production Control- Metal Component Hose & Assembly Bending CNC Drilling End Fitting Plating
Production Control– Hose & Assembly PLC Electronic Control System Process: Extruding Time, Pressure, Temperature Controller Process: Curing Electronic Time & Pressure Controller Process: Hose Pressure-proof (Blowing out Mandrel) Laser Diameter Detector Automatic Coiling Machine Electronic Pressure-proof System Process: Assembly Pressure-proof
Lab Equipments Electronic Tensile Test Aging Test Mooney Test Salt Spray Test Curing Trend Test Whip Test
Lab Equipments Multi-Environment Impulse Test Dynamic Ozone Test Burst Test Cold-Hot Test Low Pressure & High Temp Impulse Test C+S Analyzer
Qingdao Sunsong Co., Ltd. Thank You for your time!