TECHNICAL INFORMATION INDUSTRIAL PIPING SYSTEM TECHNICAL INFORMATION

INDUSTRIAL PIPING SYSTEM GENERAL INFORMATIONS

Modified Natural Substances General informations Range of Plastics Synthetic Plastics Modified Natural Substances Polymers Polycondensates Polyadducts Thermoplasts Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding PVC, PS,... Polyolefines Fluorpolymeres Product range Compressive creep test Polyethylene PE Polypropylen PP Polyvinylidenfluorid PVDF Ethylen-Chlortrifluorethylen ECTFE Typical applications

WHY PLASTICS ? Good physical properties (low specific weight, flexible material,...) Wide range of application fields Easy handling Easy installation Superior chemical resistance Clean material General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

INDUSTRIAL PIPING SYSTEM MATERIAL PROPERTIES

POLYETHYLEN PE CHEMICAL STRUCTURE General informations C H n Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

POLYETHYLEN PE GENERAL PROPERTIES General informations Material properties Creep curves Flexible Low specific weight of 0,95 kg/dm³ Favourable transportation (e.g. coils) Good weathering resistance Good weldability No deposits and no overgrowth possible Resistant to rodents Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

POLYETHYLEN PE GENERAL PROPERTIES / TYPES PE80 (2nd Generation) General informations = composition of only one polymer [Polyethylen with high Density (PEHD)] Low pressure polymerisation process (standard) Material properties Creep curves Modified thermoplastics Molecularstructure Calculation guidelines PE 100 (3rd Generation) Welding guidelines Temporary joints = composition of only one polymer [Polyethylen with high Density (PEHD)] Philosophy injection moulding Modified controlled polymerisation process with new catalysts  bimodule structure result in better properties Product range Compressive creep test Typical applications Molecularstructure

PE 100 PE 80 TREND General informations Material properties Creep curves TREND Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding PE 100 Product range Compressive creep test Typical applications

POLYPROPYLEN PP CHEMICAL STRUCTURE General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

POLYPROPYLEN PP GENERAL PROPERTIES General informations Flexible Low specific weight of 0,91 kg/dm³ Favourable transportation (e.g. coils) Corrosion resistant Good weldability Resistant to all kinds of microbic corrosion Low permeability Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

POLYPROPYLEN PP GENERAL PROPERTIES / TYPES PP-H 100 (Homopolymer) General informations = composition of only one polymer, the prolypropylene Material properties P – P – P – P – P – P – P – P – P – P Creep curves Modified thermoplastics PP-B 80 (Block-Copolymer) Calculation guidelines = compolymer, where Ethylene is taken up in blocks up to 30 % (normally <7%) Welding guidelines Temporary joints P – P – P – E – E – E – P – P – P – P Philosophy injection moulding PP-R 80 (Random-Copolymer) Product range Compressive creep test = certain percentage (2 – 7%) of Ethylene is built in static distributed Typical applications E – P – E – P – P – P – E – P – P – P

POLYVINYLIDENFLUORIDE PVDF CHEMICAL STRUCTURE General informations C F H n Material properties Creep curves (C2H2F2)n Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding PVDF results at the polymerisation process of Vinylidenefluoride Product range Compressive creep test Typical applications

POLYVINYLIDENFLUORID PVDF GENERAL PROPERTIES General informations Material properties High heat resistant Very good chemical resistance Resistant against UV- and g – radiation Excellent abrasion resistance (low friction coefficient) Superior insulation and electrical properties Flame retarding (UL94-VO) Good mechanical properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

POLYVINYLIDENFLUORID PVDF GENERAL PROPERTIES General informations Pipes, Fittings, Valves and Semi Finished Products are manufactured out of one raw material Material properties Creep curves Solef 1010 Solef 6010 Modified thermoplastics Calculation guidelines Solef 1008 Solef 1008 Welding guidelines Temporary joints SOLEF = Suspensions-PVDF Philosophy injection moulding higher degree of crystallinity higher melting point higher thermomechanical properties (compared to the Emulsionprocess) Product range Compressive creep test Typical applications

ETHYLENCHLORTRIFLUORETHYLEN ECTFE CHEMICAL STRUCTURE Cl F n General informations (C4H4F3Cl)n Material properties Creep curves Modified thermoplastics (-CH2 – CH2 – CF2 – CF -)n Cl Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications Copolymer out of Ethylen and Chlortrifluoroethylen

ETHYLENCHLORTRIFLUORETHYLEN ECTFE GENERAL PROPERTIES General informations Material properties Creep curves Broad operating temperature range UV and g – radiation resistant ageing resistant Flame retardant (UL94-V0) Marvellous chemical resistance (acids, alkalis, solvents, chlorine,...) Physiologically non-toxic Very good sliding properties Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

ETHYLENCHLORTRIFLUORETHYLEN ECTFE GENERAL PROPERTIES General informations Material properties Pipes, Fittings, Valves and Semi Finished Products are manufactured out of one raw material  HALAR ECTFE Creep curves Modified thermoplastics Calculation guidelines Halar 901 Halar 901 Welding guidelines Temporary joints Philosophy injection moulding Halar 350 Halar 350 Product range Compressive creep test Typical applications

INDUSTRIAL PIPING SYSTEM CREEP CURVES

 MRS10 CREEP CURVE PE 100 20°C 10,0 Reference stress sv [N/mm²] N/mm² 0,1 1,0 10 2 3 4 5 0,5 0,6 0,7 0,8 0,9 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 20,0 30,0 40,0 50,0 20°C 40°C 60°C 1 25 50 Standzeit [Jahre] 10°C 80°C 100 Reference stress sv [N/mm²] Time to fail [h] 50 years General informations Material properties Creep curves 20°C Modified thermoplastics  MRS10 10,0 N/mm² Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

Reference stress sv [N/mm²] CREEP CURVE PE 100 0,1 1,0 10 2 3 4 5 0,5 0,6 0,7 0,8 0,9 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 20,0 30,0 40,0 50,0 20°C 40°C 60°C 1 25 50 Standzeit [Jahre] 10°C 80°C 100 Reference stress sv [N/mm²] Time to fail [h] General informations Material properties Creep curves Modified thermoplastics 50°C Calculation guidelines ~6,7 N/mm² 10 years Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

 MRS10 CREEP CURVE PP-H100 20°C 10 N/mm² Reference stress sv [N/mm²] 0,1 1,0 10 2 3 4 5 6 0,5 0,6 0,7 0,8 0,9 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 20,0 30,0 40,0 50,0 1 25 50 Standzeit [Jahre] 20°C 40°C 60°C 70°C 80°C 95°C 100 10°C 30°C 50°C 90°C Reference stress sv [N/mm²] Time to fail [h] 50 years General informations Material properties 20°C Creep curves 10 N/mm²  MRS10 Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

 MRS8 CREEP CURVE PP-R80 20°C ~9,8 N/mm² Reference stress sv [N/mm²] 0,1 1,0 10 2 3 4 5 6 0,5 0,6 0,7 0,8 0,9 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 20,0 30,0 40,0 50,0 1 25 50 Standzeit [Jahre] 20°C 40°C 80°C 100 10°C 30°C 50°C 60°C 70°C 95°C 90°C Reference stress sv [N/mm²] Time to fail [h] General informations 50 years Material properties 20°C Creep curves Modified thermoplastics ~9,8 N/mm²  MRS8 Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

Reference stress sv [N/mm²] CREEP CURVE PVDF 1 2 5 10 4 3 6 0,1 1,0 0,5 0,6 0,7 0,8 0,9 2,0 3,0 4,0 5,0 6,0 8,0 9,0 10,0 20,0 30,0 40,0 50,0 7,0 20°C 30°C 40°C 50°C 60°C 70°C 80°C 90°C 95°C 100°C 110°C 120°C 130°C 140°C Time to fail [years] Reference stress sv [N/mm²] Time to fail [h] 50 years General informations 20°C Material properties 27 N/mm² Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

Reference stress sv [N/mm²] CREEP CURVE ECTFE General informations Material properties 10 1 2 3 4 5 6 7 20 30 40 50 90°C 60°C 23°C 25 Time to fail [years] Reference stress sv [N/mm²] Time to fail [h] 10 years Creep curves 20°C Modified thermoplastics ~18 N/mm² Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

CREEP BEHAVIOUR PE100 / PP-H100 / PP-R80 / PVDF / ECTFE General informations Reference stress [N/mm²] Medium: water 20°C & 50 years Material properties 0,1 1,0 10 2 3 4 5 6 8,0 9,0 10,0 20,0 30,0 40,0 50,0 20°C 40°C 10°C 50°C 30°C Reference stress sv [N/mm²] Time to fail [h] 1 25 50 Standzeit [Jahre] 100 Creep curves PVDF Modified thermoplastics ECTFE Calculation guidelines PP-H100 Welding guidelines PP-R80 Temporary joints PE100 Philosophy injection moulding Product range Compressive creep test Typical applications

CREEP BEHAVIOUR PE100 / PP-H100 / PP-R80 / PVDF / ECTFE Reference stress [N/mm²] Medium: water 20°C & 50 years General informations Material properties 10 9,8 27 18 (10 years) Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

DENSITY PE/PP/PVDF/ECTFE General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications PE PP PVDF ECTFE

TEMPERATURE LIMITS [°C] PE/PP/PVDF/ECTFE General informations PE PP PVDF ECTFE 170 Material properties -40 -5 -76 80 110 140 150 Minimum Temperature Maximum Temperature Creep curves 120 Modified thermoplastics Calculation guidelines 70 Welding guidelines Temporary joints Limit [°C] 20 Limit [°C] Philosophy injection moulding Product range -30 Compressive creep test Typical applications -80

MODIFIED THERMOPLASTICS INDUSTRIAL PIPING SYSTEM MODIFIED THERMOPLASTICS

MODIFIED THERMOPLASTICS General informations PE-el: Polyethylene electro-conductive PP-s: Polypropylene self-extinguishing PPs-el: Polypropylene self-extinguishing and electro-conductive PP white PP-s white PP black Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Modifications will influence the properties of the standard materials Typical applications

MODIFIED THERMOPLASTICS APPLICATIONS General informations Material Property Typical application Material properties Creep curves PE-el: Surface resistivity <106 [Ohm] Lining of tanks and containers Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints PP-s: UL94 – V2 to V0 (s>9mm) Ventilation piping system Philosophy injection moulding Product range Compressive creep test PP-s-el: UL94 – V0 and a surface resistivity of <106 [Ohm] Transport systems for explosive media Typical applications

MODIFIED THERMOPLASTICS APPLICATIONS General informations Material Property Typical application Material properties Creep curves PP white: Construction of facilities Slightly blue coloured Modified thermoplastics Calculation guidelines Welding guidelines PP-s white: UL94 – V2 to V0 (s>9mm) Wet benches Temporary joints Philosophy injection moulding PP black: Resistant against UV radiation Out door systems Product range Compressive creep test Typical applications

CALCULATION GUIDELINES INDUSTRIAL PIPING SYSTEM CALCULATION GUIDELINES

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE SDR General informations s da Material properties SDR = s da Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints example: da = 110mm s = 10mm SDR = ? SDR ...Standard Dimension Ratio da ...Outside diameter [mm] s ...Wall thickness [mm] Philosophy injection moulding Product range Compressive creep test SDR = da s = 110 10 11 Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE S-NUMBER General informations S = SDR - 1 2 Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines example: SDR11 S=? Temporary joints S= SDR - 1 2 = 11 - 1 = 5 Philosophy injection moulding Product range Compressive creep test Typical applications  therefore: ...SDR11 ISO-S5...

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE General informations pzul = 20 . MRS (SDR – 1) . cmin Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints pzul ...permissible operating pressure [bar] MRS ...Minimum Required Strength [N/mm²] SDR ...Standard Dimension Ratio Cmin ...Safety factor (=1,25 acc. ISO 12162) Philosophy injection moulding Product range Compressive creep test Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE General informations example: PE 100  MRS = 10 N/mm² SDR 11 cmin = 1,25 pzul = ? Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding pzul = 20 . MRS (SDR – 1) . cmin = 20 . 10 (11 – 1) . 1,25 16 bar Product range Compressive creep test Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE SAFETY FACTOR General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA General informations Material properties Pa = PB fAP . fCR . AZ Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Pa ... Operating pressure of the relevant application [bar] PB ... Component operating pressure, valid for water [bar] fAP ... Application factor fCR ... Chemical resistance factor according DVS AZ ... Reducing factor for the specific tenacity Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA General informations Material properties Application factor fAP Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA General informations Reducing factor for the specific tenacity by low temperatures (DVS 2205, part 1) Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications *) not recommended

CALCULATION GUIDELINES PE/PP/PVDF/ECTFE OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA General informations example: PE 100  MRS = 10 N/mm² SDR 11, C = 1,25 medium : nitric acid, 53% concentration temperature: 20°C Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints pad = 20 . MRS (SDR – 1) . Cmin = 20 . 10 (11 – 1) . 1,25 16 bar Philosophy injection moulding Product range Compressive creep test pa = pB fAP . fCR . AZ = 16 1,6 . 2,00 . 1 5 bar Typical applications

INDUSTRIAL PIPING SYSTEM WELDING GUIDELINES

WELDING GUIDELINES PE/PP/PVDF/ECTFE Heating element butt welding General informations Material properties Heating element butt welding Creep curves Modified thermoplastics Electrosocket welding Calculation guidelines Welding guidelines Extrusion welding Temporary joints Hot gas welding Philosophy injection moulding Product range Flange connection (detachable joint) Union (detachable joint) Thread connection (detachable joint) Compressive creep test Typical applications

HEATING ELEMENT BUTT WELDING PE/PP/PVDF/ECTFE PRINCIPLE General informations pipe end heating element Preparation of the welding Alignment and preheating Joining and cooling Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HEATING ELEMENT BUTT WELDING PE/PP/PVDF/ECTFE PRINCIPLE General informations pressure Material properties Creep curves temperature Welding-temperature Alignment resp. Joining pressure Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Alignment Adjusting Cooling Compressive creep test Praeheating Joining pressure build-up Typical applications Welding time

HEATING ELEMENT BUTT WELDING PE/PP/PVDF/ECTFE WELDING MACHINE FOR BIG Ø General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HEATING ELEMENT BUTT WELDING PE/PP/PVDF/ECTFE BUILDING-SITE WELDING MACHINE General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HEATING ELEMENT SOCKET WELDING PE/PP/PVDF/ECTFE General informations fitting heating element pipe end Preparation of the welding Alignment and pre-heating Joining and cooling Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HEATING ELEMENT SOCKET WELDING PE/PP/PVDF/ECTFE General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

connection pin indicator pipe end middle stop welding wire ELECTROFUSION PE/PP General informations indicator connection pin pipe end Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints middle stop welding wire Philosophy injection moulding Principle: The welding wire is heated up due to the energy input of the welding machine. Pipe and electro fusion fitting are welded together. Product range Compressive creep test Typical applications

ELECTROFUSION WELDING MACHINE General informations Polymatic plus Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

EXTRUSION WELDING PE/PP/PVDF General informations welding shoe supplying of welding filler (from extruder) Material properties Creep curves Modified thermoplastics welding device Calculation guidelines welded seam Welding guidelines Temporary joints hot gas Philosophy injection moulding working piece Product range Compressive creep test Typical applications

EXTRUSION WELDING PE/PP/PVDF HAND EXTRUSION EQUIPMENT General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HOT GAS WELDING PE/PP/PVDF welding rod hot gas working piece welding device General informations Material properties Creep curves Modified thermoplastics Calculation guidelines welded steam Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

HOT GAS WELDING PE/PP/PVDF General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

INDUSTRIAL PIPING SYSTEM TEMPORARY JOINTS

FLANGE CONNECTION PE/PP/PVDF/ECTFE General informations screws backing ring Material properties pipe Creep curves sealing Modified thermoplastics Calculation guidelines stub flange Welding guidelines Temporary joints Philosophy injection moulding Product range Principle: The stub flanges, which are welded onto the pipes, are pressed by the help of the screws onto the sealing between it. Compressive creep test Typical applications

UNION PE/PP/PVDF/ECTFE General informations union nut Material properties sealing Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints compression part threaded part Philosophy injection moulding Product range Compressive creep test Typical applications

UNION PE/PP/PVDF/ECTFE General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

THREADED CONNECTION PE/PP/PVDF General informations Material properties standard metric thread (NPT-thred on request) fully coated plastic flow area Creep curves Modified thermoplastics Calculation guidelines Welding guidelines welding area Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

THREADED CONNECTION PE/PP/PVDF General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PHILOSOPHY INJECTION MOULDING INDUSTRIAL PIPING SYSTEM PHILOSOPHY INJECTION MOULDING

PHILOSOPHY INJECTION MOULDING CENTRAL INJECTION MOULDING GATE General informations High dimensional accurancy of the fitting No joint lines (source of weakness!) Low internal stresses Same flow distance for all flow paths High long time properties (internal pressure test): Requirements for the standards: 165h AGRU fittings reach more than 1.500h upto 10.000h  higher safety Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PHILOSOPHY INJECTION MOULDING DECENTRAL INJECTION MOLDING GATE joint line General informations Limited dimensional accurancy of the fitting Joint lines (source of weakness!) Low long time properties High internal stresses Different flow distance for all flow paths Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PHILOSOPHY INJECTION MOULDING CENTRAL MOULDING GATE  PRODUCT PROPERTIES General informations Material properties High dimensional stability Low internal stresses Good weldability Increased long time properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

INDUSTRIAL PIPING SYSTEM PRODUCT RANGE

PRODUCT RANGE PE/PP Extruded pipes in all pressure rates(Ø20 – 1400) General informations Material properties Creep curves Extruded pipes in all pressure rates(Ø20 – 1400) PE pipes available on request up to 2200mm Fittings for electrosocket and butt welding (“elongated“ fittings) upto 315mm Fittings for butt welding, injection moulded (-500mm) Segmented (fabricated) fittings for butt welding (-1400mm) Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PRODUCT RANGE PE/PP Electrofusion fittings (mainly PE) General informations Material properties Creep curves Modified thermoplastics Electrofusion fittings (mainly PE) Fittings for heating element socket welding (“socket fusion“ fittings) upto 110mm Special fittings Sheets, roundbars, welding rods Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PRODUCT RANGE PVDF Extruded pipes upto Ø400mm General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Extruded pipes upto Ø400mm Sockets for electrofusion (HPF-welding) Fittings for butt welding, injection moulded (-315mm) Socket welding fittings Ø20 - Ø110mm Valves, fittings Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

PRODUCT RANGE ECTFE Extruded pipes upto Ø160mm General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Extruded pipes upto Ø160mm Fittings for butt welding, injection moulded upto 110mm Diaphragm valves upto Ø63mm Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

COMPRESSIVE CREEP TEST INDUSTRIAL PIPING SYSTEM COMPRESSIVE CREEP TEST

LONG TERM INTERNAL PRESSURE TEST ACC. DIN 8078 General informations AGRU PP-pipe Material properties Creep curves Modified thermoplastics Calculation guidelines Test criteria: 1000h at 95°C s=3,5N/mm² Test result: >2400h without failure Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

LONG TERM INTERNAL PRESSURE TEST ACC. DIN 8078 General informations Material properties Creep curves Other PP pipes in comparison Modified thermoplastics Calculation guidelines Welding guidelines Test criteria: 1000h at 95°C s=3,5N/mm² Test result: 36h until fail Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

LONG TERM INTERNAL PRESSURE TEST ACC. DIN 8078 General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

INDUSTRIAL PIPING SYSTEM TYPICAL APPLICATIONS

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM General informations Double containment piping system for the transport of chemicals which could contaminate the soil in ecological sensitive areas. Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM Drainage system for a bridge PE Ø315mm Connectors Ø90mm Butt- and Electrosocket welding General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM General informations Material properties Creep curves PE Water distribution system AGRU- plant1 Main dimensions Ø200mm Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM Water for industrial use distribution system PE Piping system in connection with PE storage tanks General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM PP Ducting Ø560mm Segmented (fabricated) fittings General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM Feed line for the transport of hazard chemicals, manufactured in PP Segmented fittings Ø560mm General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM General informations Material properties Support pipe line in PP Ø355mm Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM General informations PVDF Process ducting Ø40mm Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM General informations Material properties Creep curves Chemical support line for a mixing unit in PVDF Ø50 and Ø32mm Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

TYPICAL APPLICATIONS INDUSTRIAL PIPING SYSTEM ECTFE Process piping system Ø32 and Ø50mm General informations Material properties Creep curves Modified thermoplastics Calculation guidelines Welding guidelines Temporary joints Philosophy injection moulding Product range Compressive creep test Typical applications

THANKS FOR YOUR ATTENTION E office@agru.at AGRU Kunststofftechnik GmbH Ing.-Pesendorfer-Str. 31 A-4540 Bad Hall Austria / EU www.agru.at THANKS FOR YOUR ATTENTION Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!