Vapor Recovery in Offshore Applications Gulf Coast Regulatory and Environmental Affairs Group Meeting July 11, 2013.

Slides:



Advertisements
Similar presentations
Thermal Mass Flow Meters Market and applications.
Advertisements

U.S. Environmental Protection Agency Natural Gas STAR Program Optimize Separator Operating Pressures to Reduce Flash Losses SPE Paper B. Boyer -
Steffes Engineered Flare System
Railroad Commission of Texas Statewide Rule 32 and Flaring/Venting of Produced Gas Travis Baer, District 01 Engineering Specialist August 2014.
Anne M. Inman, P.E. Air Permits Division September 11, 2012.
ENERGY SAVING Product Offering COMPRESSOR MARKETING OPPORTUNITIES.
Implementing Mobile A/C Refrigerant Service Environmental Enhancements Jim Resutek OTB Consultants June 2008.
Energy Efficient Steam Systems. Steam Systems Steam systems most widely used type of process heating Advantages of steam: –Heat carrying capacity of steam.
Oil and Gas Air Quality Authorizations in Texas
Air Permitting in Louisiana & Texas a guide to compliance requirements presented by: Shonta’ Moore, MS Air Permitting Specialist - Environmental Division.
EcoVapor Recovery Systems
1 Experience with IR 70kW installations on LFG, will current emission performance be enough? January 26, 2005.
“Partner Experiences” Pioneer Natural Resources, USA Presented by James Meier Processors Technology Transfer Workshop September 23, 2004 Dallas, Texas.
Operated by the Southeastern Universities Research Association for the U.S. Department of Energy Thomas Jefferson National Accelerator Facility Page 1.
Hydrocarbon Emissions Detection & Remediation Project Josh McDowell Small Business Assistance Coordinator Department of Community Outreach.
CNG Refuelling station. A company located in Cherasco (Italy), is among the world leaders in the field of designing and manufacturing of components and.
PUMPS AND GAS-MOVING EQUIPMENT
Air Quality Division Tank Degassing and Cleaning Rules; TSH :May 15, 2008 Page 1 Changes to Tank Degassing and Cleaning Rules Texas Association of Environmental.
Efficient Pigging of Gathering Lines
ExxonMobil US Production Co. September 21, 2004 Natural Gas STAR Program Involvement and Experience United States Production Company.
Solutions for Flaring & Venting CNG Marine Transportation
LNG Technology.
AIR COMPRESSORS & STEAM CLEANERS. Pressurized air is produced by an air compressor. Air compressors are used daily in automotive shops. They are used.
Air Compressors.
WESTAR Oil & Gas Conference October 2008 Lori Bocchino Wyoming Oil & Gas Permitting and New Rule/Policy Revisions.
Economic Best Management Practices for Small and Medium Sized Producers Lessons Learned from Natural Gas STAR Small and Medium Sized Producer Technology.
ASME/API GAS LIFT WORKSHOP DOWNHOLE GAS LIFT AND THE FACILITY John Martinez Production Associates ASME/API GAS LIFT WORKSHOP.
Natural Gas Dehydration Lessons Learned from Natural Gas STAR Producers Technology Transfer Workshop Devon Energy and EPA’s Natural Gas STAR Program Casper,
New Membrane Applications in Gas Processing
VOC and NO x Rules Related to the Oil and Natural Gas Industries Air Quality Division Bob Gifford Air Quality Specialist, Air Quality Division Presented.
Installing Vapor Recovery Units to Reduce Methane Losses
New Air Quality Regulation “NSPS OOOO” Oil and Natural Gas Industry Workshop October 24, 2012 Robert Keatley, PE Senior Engineer/Supervisor DEP – Division.
Overview of Distributed Generation Technologies June 16, 2003 Harrisburg, PA Joel Bluestein Energy and Environmental Analysis, Inc.
Mueller Environmental Designs Inc. FRED MUELLER 2003.
Middle-East & Africa- Régulator/FAS MT. Avril 98.1 Managing The Process Better. ™ ™ INDUSTRIAL REGULATORS Managing The Process Better. ™ ™
Company Reported Opportunities Technologies From Natural Gas STAR Partners EPA’s Natural Gas STAR Program, Pioneer Natural Resources USA, Inc., and Pioneer.
Lessons Learned from Natural Gas STAR Offshore Technology Transfer Workshop Shell, GCEAG, API, Rice University and EPA’s Natural Gas STAR Program June.
Partner Reported Opportunities for Small and Medium Sized Producers Lessons Learned from Natural Gas STAR Small and Medium Sized Producer Technology Transfer.
EPA Natural Gas Star Annual Meeting © Chevron 2006 Chevron Experience: Methane Emission Mitigation Natural Gas STAR Producers & Processors Technology Transfer.
Installing Vapor Recovery Units to Reduce Methane Losses Lessons Learned from Natural Gas STAR Producers Technology Transfer Workshop Devon Energy Corporation.
Best Operating Practices for Reducing Emissions From Natural Gas STAR Partners Murphy Exploration & Production, Gulf Coast Environmental Affairs Group,
Valves In Industry (Part 3)
Replacing Glycol Dehydrators with Desiccant Dehydrators Lessons Learned from Natural Gas STAR Partners Small and Medium Sized Producer Technology Transfer.
Installing Plunger Lift in Gas Wells Lessons Learned from Natural Gas STAR from Natural Gas STAR Exploration & Production, Gulf Coast Environmental Affairs.
Convert Gas Pneumatic Controls to Instrument Air Lessons Learned from Natural Gas STAR Partners EPA’s Natural Gas STAR Program, Pioneer Natural Resources.
Lessons Learned from Natural Gas STAR Offshore Technology Transfer Workshop Shell, GCEAG, API, Rice University and EPA’s Natural Gas STAR Program June.
Installing Vapor Recovery Units to Reduce Methane Losses Lessons Learned from Natural Gas STAR Processors Technology Transfer Workshop Pioneer Natural.
Producer Partner Reported Opportunities Lessons Learned from Natural Gas STAR Producers Technology Transfer Workshop ExxonMobil Production Company, American.
Installing Vapor Recovery Units to Reduce Methane Losses Lessons Learned from Natural Gas STAR Offshore Technology Transfer Workshop Shell, GCEAG, API,
NiSource Natural Gas STAR Workshop Introduction to Online Tools Presented by: Heather Wright ERG June 3, 2003 Merrillville, Indiana.
Replacing High-Bleed Pneumatic Devices Lessons Learned from Natural Gas STAR Partners NiSource and EPA’s Natural Gas STAR Program June 3, 2003.
Processing Sector Workshop Introduction to Online Tools Presented by: Heather Wright ERG June 17, 2003 Natural Gas STAR Technology Transfer Workshop Amarillo,
Best Operating Practices for Reducing Emissions F rom Natural Gas STAR Partners EPA’s Natural Gas STAR Program, Pioneer Natural Resources USA, Inc., and.
§ Planned Maintenance, Startup, and Shutdown (MSS) at Oil and Gas Handling and Production Facilities.
Production Sector Workshop Introduction to Online Tools Presented by: Heather Wright ERG June 19, 2003 Natural Gas STAR Technology Transfer Workshop New.
Parul Institute of Technology
Garry Kaufman Air Pollution Control Division.  Background on Oil and Gas Air Regulation in Colorado  Basis for Additional Air Quality Requirements for.
L.J.INSTITUTE OF ENGINEERING AND TECHNOLOGY compressors Shah Aadishkumar Aileshbhai (enrollment no ) (div A roll no. 55) Guided by Mr.hemangsir.
C.k.pithawala college of engg. & Tech. surat Branch : Mechanical Subject : Fluid Power Engineering Topic : Screw Compressors Group No. : P11.
FLASH EMISSIONS JIM COOPER, CHESAPEAKE ENERGY CORPORATION.
Concepts for Proposed General Permit for Well Pads and Proposed GP-5 Modifications Citizens Advisory Council March 15, Tom Wolf, Governor John Quigley,
Air Compressor Parts Grindlays Engine Parts Pvt. Ltd.
Solar Power Applications
GOVERNMENT ENGINEERING COLLEGE DAHOD
PNEUMATICS Chapter 3 ROTARY COMPRESSORS
Maniks Desuperheater a High Performance Energy Saving Product
Renewable Biogas Options
Process Equipment Design and Heuristics – Gas Compressors
DSI: AN ALTERNATIVE TO WET SCRUBBING FOR SO2 AND SO3 REMOVAL
Classification of air compressors. What are compressors? Compressors are mechanical devices that compresses gases. It is widely used in industries and.
Presentation transcript:

Vapor Recovery in Offshore Applications Gulf Coast Regulatory and Environmental Affairs Group Meeting July 11, 2013

Air Quality Regulations ► BOEM/BSEE has jurisdiction for Western/Central Gulf of Mexico air quality for oil and gas drilling and production operations. ► East of 87.5 degrees longitude jurisdiction of OCS waters is USEPA Region 4. ► States have jurisdiction for air quality for onshore and coastal/territorial seas. ► Texas territorial waters (and county line) extend for three marine leagues (10.36 statute miles) offshore Texas

VRU Drivers – Onshore/Coastal Areas ► May need vapor recovery to meet state permitting rules or federal standard that apply to onshore, coastal and territorial seas. ► Limits flash gas to meet permit limits in general permits (Louisiana) or permit-by-rule (PBR) permits (Texas) ► Normally an option for permits, not always mandated. ► Option used to meet control requirements for storage tanks in 40 CFR 60 Subpart OOOO New Source Performance Standard - Oil and Natural Gas Sector

VRU Drivers – Western/Central GOM 30 CFR When may I flare or vent gas? ► (a)(5) You may not flare or vent more than an average of 50 MCF per day during any calendar month without Regional Supervisor approval. Limit of 50,000 SCFD average flash gas vent/flare gas limit (30 CFR ). ► Recover flash gas if economical to recover gas

VRU Drivers – Western/Central GOM 30 CFR When may I flare or vent gas? ► (b) states that must not flare or vent gas over the volume approved in your Development Operations Coordination Document (DOCD) or in Development and Production Plan (DPP) submitted to BOEM. ► Typically this volume is in the “Air Quality Review (AQR)” spreadsheets submitted with DOCD

Typical Production Process

► Must be something generally accepted by industry and regulators. ► Options include: 1. Direct measurement of tank vent 2. Collect/analyze pressurized oil and measure gas to oil ratio (GOR) 3. Pressurized oil sample/analyses as input to Equations of State computer simulation or API E&P Tank computer pgm. Tank Vent Gas Quantification

Data collection (Direct Measurement) IQR Process – Measurement Protocol ► Simple & easy way to measure volume of vent gas with 98% accuracy ► Flow characteristics identified (very cyclical) ► Gas composition analyzed

Why Vapor Recovery? ► Regulatory compliance ► Recover very rich flash gas - $$ ► Reduce emissions of VOCs and greenhouse gases ► Improve safety of facilities

Engineered Solution Design ► Volume & peaks of flow ► Composition(s) of gas. H 2 S? ► Pressures ► Temperatures ► Availability of utilities (power/motive gas) ► Availability of booster compression ► Markets for products

Types of Solution Package Technologies Traditional vapor recovery uses compressors driven by electric or natural gas engines ► Reciprocating compressors ► Rotary screw compressors ► Rotary vane compressors ► Scroll compressors Ejector Vapor Recovery Unit (EVRU™)

Reciprocating Compressors ► High pressure & volumes ► Automatic bypass (recycle) ► Not recommended for wet gas

Flooded Screw Compressors ► High pressure differentials ► High volume capacities ► Variable Frequency Drive (VFD) ► Oil dilution issues

Rotary Vane Compressors ► High volume capacities ► VFD or bypass ► No oil dilution ► Low pressure differentials 60 psig in single stage ► Vane wear

Scroll Compression ► Less moving parts ► Less maintenance ► VFD ► Oil dilution issues ► 20 ppm H 2 S limit

Application of Scroll Technology ► Recovering gas from oil storage tanks and heater treater and discharging pressurized gas to larger compressor ► VRU system requires electrical power and purge gas for recycle ► High molecular weight gas recovery

Scroll Compressor Case Example Dual CVRU package for Offshore Application Design criteria Recovered gas throughput: 150,000 SCFD (150 MSCFD) Vent gas source: atmospheric storage tanks Suction Pressure: 1 to 3 inches water column Discharge Pressure: 100 psig Discharge to suction of onsite larger compressor

Offshore Scroll System

SPE PP Paper Conclusions ► Recovers natural gas product ► Lowers emissions of VOCs and GHGs ► Lower maintenance costs than typical VRUs ► System requires smaller footprint ► Cost effective and efficient VRU for offshore environment

COMM Patented EVRU™ Motive Suction Discharge $$$$$$$$$

EVRU™ Case Study Economics ► Investment: $120,000 ► 700 BOPD of 62 API Gravity ► Average gas recovery: 175 MCFD ► $709,560/year product recovery at $6/MMBTU ► Payback period: 2 months

EVRU™ Offshore Africa Eagle Ford Onshore

Offshore GOM EVRU™

EVRU System Advantages ► Simple, non-mechanical vapor recovery system ► 100% run time and on/off provides turndown ► Handles rich, wet gas & H2S ► No oil to maintain ► Small footprint ► Easy to modify ► Texas allows emission control efficiency of 99%

Key Points for a VRU Solution ► Determine regulatory requirements ► Value of natural gas recovered ► Cost of VRU capital costs and operation costs ► Knowing facility process and gas to be recovered critical to design and effective operation of VRU ► Measure & sample gas if possible ► Consider redundancy or easy replacement options

1319 West Pinhook Road Lafayette, Louisiana USA Brian Boyer Salah Mansour (337)