Belshaw Brothers Inc. By: Nathan Klosterman, Isaac Sprague, Jaime Gilbert, Logan Crain, Nick Gosseen, and Jerrod Miller
Silicon Boot that seals Cutter Head breaks after two weeks Lubricant and silicon boot pieces drop into donut batter Takes over two hours to replace boot with a new one Problem Statement
Eliminate lubricant leaking into the donut batter Design a boot that lasts longer Keep same mounting points Keep same plunger motion Shorter boot replacement time Key Needs
Concepts Boot redesign – longer lasting
Trip Arm Redesign Detachable Machined Down Concepts
Cam Bearing Material Change Slide Plate Redesign Concepts
FE analysis of boot Design New design has 25% less stress Final Design First Choice Second Choice
Boot Redesign – Comparative Stress Analysis Final Design Original – 100% 1st Choice – 100%2nd Choice – 61%
Analysis of Detachable Trip Arm New design is sufficiently strong 31% of Yield Strength Final Design
Tested of Machined Trip Arms Removed oil leak path Small amount of oil sticks to Drip Plate Use in conjunction with new Drip Plate design Final Design
Slotted Drip Plates No real advantage Use final design with machined Trip Arms Removes remaining oil path Final Design
Tested Oil-impregnated bronze bearing Max PV value-50,000 Calculated PV value- 812 Test results Steel Bearing ~ Bronze Bearing ~ Final Design
Benchmarking Eliminate lubricant leaking into the donut batter Machined Trip Arms Drip Plate Redesign New Sleeve Bearing Design a boot that lasts longer New Design has 25% less stress Keep same mounting points Unchanged Keep same plunger motion Unchanged Shorter boot replacement time Detachable Trip Arms
Belshaw Brothers Inc. Michael Wierman – Project Sponsor Laura Nash – Engineer MME Industrial Design Clinic Dr. Charles Pezeshki Dr. Kip Findley Dr. Mesarovic Harish Radhakrishnan Acknowledgements
Questions