ASPHALT & CONCRETE FOR INDOOR FACILITIES Presented by Tom DeRosa
TYPE OF CONSTRUCTION 3 TYPES OF BASE CONSTRUCTION FOR INDOOR FACILITIES 3 TYPES OF BASE CONSTRUCTION FOR INDOOR FACILITIES TYPICAL 4” to 12” STONE BASE with 2 LIFTS OF ASPHALT (1 ½” Binder & 1 ½” Top) TYPICAL 4” to 12” STONE BASE with 2 LIFTS OF ASPHALT (1 ½” Binder & 1 ½” Top) CONCRETE SLAB with a 1” to 2” ASPHALT LIFT CONCRETE SLAB with a 1” to 2” ASPHALT LIFT POST TENSION CONCRETE SLAB POST TENSION CONCRETE SLAB
What decides which type of construction is necessary? SOIL CONDITIONS ENGINEER DESIGN TOWN & CITY REGULATIONS DESIGN-BUILD
Building Design
SELECTING SITE LOCATION
BASE CONSTRUCTION Clear Site Clear Site Cut & Fill Sub base to Proper Elevation Cut & Fill Sub base to Proper Elevation Compaction / 95% Minimum Compaction / 95% Minimum Laser Grade / Create a Flat Surface (NO PITCH) “0%” Laser Grade / Create a Flat Surface (NO PITCH) “0%”
Trenching for Drainage & Utilities Footing & Roof Drain Outlets Gas, Water, Sewer & Electric
STONE BASE FOR ASPHALT / CONCRETE 4” to 6” Recycled or Quarry Stone Blend 4” to 6” Recycled or Quarry Stone Blend Wet Conditions may require 6” to 12” Wet Conditions may require 6” to 12” Laser Grade and Compact to 95% Laser Grade and Compact to 95% 4” Stone Base ¾”-1 ½” Clean Stone 4” Stone Base ¾”-1 ½” Clean Stone Wet Conditions may require up to 12” Wet Conditions may require up to 12” Laser Grade and Compact to 95% Laser Grade and Compact to 95%
STONE BASE INSTALLATION
CONCRETE FOOTINGS FOOTING DEPTH 3’ MINIMUM FOOTING DEPTH 3’ MINIMUM STEEL REQUIRED AS DESIGNED BY ENGINEER STEEL REQUIRED AS DESIGNED BY ENGINEER STONE BEDDING MAY BE REQUIRED STONE BEDDING MAY BE REQUIRED TYPE OF CONCRETE MIX TYPE OF CONCRETE MIX ( 3500 to 4000psi Typical) ( 3500 to 4000psi Typical)
Laser Grade Stone Base
Installation of Forms & Steel
Utility Pipes Installed above Slab
Installation of Concrete Slab
Completed Concrete Slab
Installation of Building Structure
Mezzanine Deck Installed
Lightweight Concrete Installed
Installation of Wall Panels
Exterior Concrete Sidewalks
Installation of the Roof
Asphalt Leveling Course
Completed Asphalt Surfacing
Colorcoating
Colorcoating Completed
Lighting & Interior Work Completed
Courts Ready for Play
Lichtenberg Tennis WestPoint
Stone Base w/ Full Depth Asphalt 3”
Colorcoated / Cushioned Surface
Asphalt & Concrete for Indoor Facilities Special Thanks to Indoor Courts of America for Riverwinds Tennis Center Special Thanks to Global Sports for Lichtenberg Tennis Center & The Brosen’s Residence
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