Mactech Engineering PROFILE Customer and Quality are Paramount.

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Presentation transcript:

Mactech Engineering PROFILE Customer and Quality are Paramount

Mactech Engineering About Us Customer and Quality are Paramount An ISO 9001:2000 accredited Company, Mactech Engineering has been engaged in Manufacturing of Engineering Components since 2007 - Catering to various verticals including Material Handling Equipments, Forestry Equipments, Food Processing Equipments, Agricultural Equipments, Construction, Ground Care, Earth Moving Equipments, Valve Industry ,Oil Field Equipments ,Aerospace and Many More. Mactech is Focused in producing Quality Components with outstanding Manufacturing Capabilities. We have excellent knowledge on Castings, forgings, Machining, Stamping, Fabrication and its Associated processes. As a Component vendor, we are one part of a larger Supply Chain. We Place the same demands on our production as our customers do on theirs. There is no room for faults such as delayed or defective shipments in today’s Competitive world. Concurrently, Just-In-Time and decreasing inventories have become key concepts. This demands even more effective Management and Production as well as Logistics. That is why we have built our Organization and routines as well as logistics around a flexible and integrated partnership with our Customers. A partnership that encompasses projections, purchasing, production planning, inventory optimization and transportation solutions. Our flexibility and ability to work closely with Customers makes us as a reliable Business Partners on the path to a common objective. Customer and Quality are Paramount

Management and Quality Policy Mactech Engineering Management and Quality Policy MANAGEMENT POLICY : To operate in high technology domains, upgrade facilities continuously, strive for customer, employee & supplier satisfaction and seek reasonable profits. QUALITY POLICY : We are committed to meet or exceed customer requirements in a consistent and cost-effective manner, and to continuously improve processes to satisfy customer expectations. QUALITY OBJECTIVES : The Quality Policy is supported by the following objectives:  Aim for Zero Rejections, 100% On time Deliveries, Improve Productivity, Continuous Improvement, Address customer concerns promptly ,&, training of employees to achieve higher levels of Quality and Efficiency. Customer and Quality are Paramount

Core Strength Mactech Engineering Development of Sand Casting – Steel , Stainless Steel All grades, Grey Iron ,Ductile Iron. Aluminum Castings – Gravity Die Casting , Permanent Mould Castings Investment and Centrifugal Casting . Forgings – Open & Closed Die Forgings. CNC Machining – Turning Centers, Vertical Machining Centers ( all with 4 - Axis Machining Capabilities). Conventional Machining and Light Assembly. We also have complete line of approved suppliers for Welding-TIG and MIG, Heat Treat, Grinding , Plating and Coating which will enable us to supply complete Turnkey Value Added Components and Assemblies. Customer and Quality are Paramount

Mactech Engineering ISO Certificate Customer and Quality are Paramount

Our Esteemed Customers Mactech Engineering Our Esteemed Customers Customer and Quality are Paramount

PREPARATION OF INVOICE ORDER EXECUTION FLOW CHART Mactech Engineering PURCHASE ORDER SALES REVIEW PREPARE DESP PLAN IDENTIFY VENDORS RELEASE PO WITH SCHEDULE , DRAWINGS AND SPECIFICATIONS STATUS FOLLOW UP WITH VENDORS QC INSPECTION FINAL DOC AUDIT DESPATCH CLEARENCE PREPARATION OF INVOICE AND PACKING LIST PACKING AND DESPATCH MQP/FEASABILITY STUDY MAKE/BUY DECISION MACTECH SHOP ORDER EXECUTION FLOW CHART IF NEW MAKE BUY RTV NOT OK DESPATCH PLAN PPAP INSP PLAN PRODN PLAN R/M PLAN.INDENT INPROCESS INSP INCOMING INSP R/M RECEIPT/GRN RET TO VENDOR TAKE UP FOR PRODUCTION REJECT OK JOB CARD ROUTE CARD CONTINUE FINAL INSPECTION DOC AUDIT RET TO REWORK REJ/REW DMR PACK AND DESP Customer and Quality are Paramount

Snapshot of our Manufacturing Cell Mactech Engineering Snapshot of our Manufacturing Cell Customer and Quality are Paramount

Some Of The Components We Manufacture Mactech Engineering Some Of The Components We Manufacture Forgings Customer and Quality are Paramount

Some Of The Components We Manufacture Mactech Engineering Some Of The Components We Manufacture Castings acc :ASME made to code Customer and Quality are Paramount

Some Of The Components We Manufacture Mactech Engineering Some Of The Components We Manufacture Machined Bar stock Components Customer and Quality are Paramount

Machine Specifications Mactech Engineering Machine Specifications MACHINING CENTERS CONTROL SYSTEM TABLE SIZE X - AXIS Y - AXIS Z - AXIS AMS FANUC 1000 X 500 510 500 710 BFW 900 X 450 400 TURNING CENTERS CONTROL SYSTEM DISTANCE BETWEEN CENTERS MAXIMUM TURNING DIAMETER MAXIMUM TURNING LENGTH ACE FANUC 600 350 500 Customer and Quality are Paramount

Supporting Manufacturing Services Mactech Engineering Supporting Manufacturing Services Quality Assurance & Control The Quality of our finished products starts with a well-designed world class ISO Certified Quality Assurance System. All our processes are well documented - right from understanding the stated and implied needs of the customers, translating it into manufacturing process design and quality plans, ensuring good process controls, testing & inspection of the first off samples etc.,   We monitor our production through process capability study, a 100 % SPC online Shop Floor. All the Instruments used are periodically calibrated against National standards in order to ensure accuracy. We have full knowledge of PPAP. CAR & PAR Systems are in place and through analysis and reporting is carried out for Customer Feedbacks/Complaints . Specialized testing facilities such as CMM, Profile projector, Radiography, MPI, Tensile testing, Corrosion testing etc are available with subcontractors. Customer and Quality are Paramount

Quality Activities Mactech Engineering   QUALITY ASSURANCE ACTIVITIES  REJECTION CONTROL           DAILY REJECTION REVIEW            ANALYSIS ( WHY ? WHY? ANALYSIS)            CORRECTIVE ACTION            MONITORING CORRECTIVE ACTION            PREVENTIVE ACTION 8 D REPORT CUSTOMER COMPLAINTS      REGISTER COMPLAINT            GIVE FEED BACK TO CUSTOMER            WHY? WHY ? ANALYSIS            CORRECTIVE / PREVENTIVE ACTION            CUSTOMER FEEDBACK            CLOSING THE COMPLAINT CONTINUOUS IMPROVEMENT THROUGH       QUALITY COST ANALYSIS          INTERNAL QUALITY AUDITS            MANAGEMENT REVIEW Customer and Quality are Paramount

Unique QA Activities Future Development 2009-10 Mactech Engineering Visual Management Use of Inspection Plan Trend Analysis Mistake Proofing 5 Why Analysis QC Story Kaizen activities & Small Group activities PPM Future Development 2009-10 Achieve 100 ppm 5s Customer and Quality are Paramount

Quality Activity Inspection Plan Mactech Engineering Quality Activity Inspection Plan Customer and Quality are Paramount

Contact Details Mactech Engineering Customer and Quality are Paramount Plant & Office: Mr Rohit Belur Cell: 01191-99723 01138 Cell: 01191-98451 06446 Email: rohit@mactechengg.com Email: mactechengineering@yahoo.com Address: No:74, Bandae Nallasandra, Jigini Link Road, Bommasandra Industrial Area, Bangalore – 560 099 , India Desk Ph: 91-080-32474873 VOIP: 1-630-621 3272 Customer and Quality are Paramount

Mactech Engineering Thank You Customer and Quality are Paramount