10/03/2013 1 PHENIX WEEKLY PLANNING Oct. 3, 2013 Don Lynch.

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Presentation transcript:

10/03/ PHENIX WEEKLY PLANNING Oct. 3, 2013 Don Lynch

10/03/ This Week Close out MMS and MMN MuTr WP’s All Pixel ladders ready for installation Finish assembly and testing of VTX West Strip-pixel ladders Remove Station 1 South Scaffolding Upgrade MuTr flow distribution behind south MMS Re-install Station 1 south scaffolding Begin upgrading VTX/FVTX supply/return lines to stainless Continue MPC-Ex installation prep & design/fabrication of assembly fixtures & components Continue Installing Window Washer Winch Continue sPHENIX support Build 1 tower of small HCal for fit up testing HCal prototype EMCal prototype design continuing Future IR evolution modeling

10/03/ Next Week Assembly of FVTX/VTX West Finish assembly and testing of VTX East Strip-pixel ladders Finish Upgrade MuTr flow distribution behind south MMS Re-install Station 1 south scaffolding Continue upgrading VTX/FVTX supply/return lines to stainless Continue MPC-Ex installation prep & design/fabrication of assembly fixtures & components Finish Installing Window Washer Winch Continue sPHENIX support HCal prototype EMCal prototype design continuing Future IR evolution modeling

10/03/ VTX/FVTX Stave production completed Begin assembling FVTX/VTX Finish Strip-pixel ladder production and testing in progress VTX halves next week

10/03/ VTX & FVTX Remaining Tasks Receive remaining strippixel stave componentsDone Assemble & test strippixel stavesDone Receive remaining pixel ladders Done Test pixel laddersDone Integrate staves & electronics & testby 10/11 Assemble East & West VTX & testby 10/20 Transport FVTX to Chemistry building. By 10/21 Integrate FVTX Integrated into East & West VTX. By 10/25 Survey VTX/FVTX assemblyBy 11/8 Transport VTX&FVTX assembly to PHENIX and install on rails.11/11 Re-install coolant and N 2 lines, LV, signal and HV cables and fibersby 11/25 Re-survey full detector in IRby 11/27 Re-commission VTX & FVTXby 1/1/14

10/03/2013 DC East & West Repairs Summary of Tasks East Carriage move to AH – Done Work Permit - Done Design & Construct tent (similar to tent constructed for DC West last year) to prevent foreign material from entering DC East cavity while window is removed. - Done CAD to provide 2 vertical manlifts to allow DC experts to remove and replace window - Done Get supplies and materials from Stony Brook for window replacement - Done Troubleshooting and repairs on DC West - Done Supply Gas, DAQ and Electric to EC East - Done Isolate and repair leak on DC East - Done Remove and replace window - Done Isolate and repair leak under electronics card - Done Leak test - Done Operational tests - Done Remove tent and manlift – Done DC West broken wire removal – 12/ /30 6

Design vacuum bellows anti-squirm in MPC S Cavity to accommodate MPC-Ex. Part is done needs to be “adjusted”. Adjustment fixture in progress MPC-Ex Initial (Partial) Installation 10/03/2013 7

8 MPC-Ex mockup to be used for cable and utilities routing plans

10/03/ Installation fixture design completed out for fabrication/procurement

10/03/ sPHENIX

10/03/ Hi-Bay Prototype Assembly Area

10/03/ Light Collection for HCal

10/03/ sPHENIX Prototype Assembly and Test Tasks Design Hcal and EMCal Prototypes and support components and shipping crates – in progress Procure materials and detail parts – in progress Receive and inspect parts Assemble prototypes Test assemblies for mechanical fit and function Package and ship prototypes to FERMI Lab for performance tests Test and Evaluate at Fermi Lab

EMCal Prototype 10/03/ Prototype “Egg Carton” light collection Gluing Fixture for sandwiches, Tower Stacking/holding fixture is next

10/03/ ePHENIX Plan View Elevation View

10/03/ Window Washer Winch Upgrade WWW mounted and ready for install.

10/03/ Window Washer Winch Upgrade Summary of Tasks Receive and Inspect winch and components - Done Design and Fabricate Winch & Sheave Base - Done Install and test Winch, integrate with window washer hardware, controls and power Final Inspection and approval of window washer upgrade (Note: remote safety pin insertion and retraction was installed and has been in operation since the start of run 13.)

10/03/ New Chiller Received.

10/03/ ZDC Remove, Test, Recalibrate Additional Shutdown Work Access on South side enhanced by shielding removal for DX magnet repositioning effort. Overhead cranes can now be used with existing fixture to remove ZDC modules

10/03/ Shutdown Schedule Prep for 2013 shutdownDone Design, Fabricate MPC-Ex Define tasks and goals Analysis and design of fixtures, tools and procedures Fabricate/procure tools and fixtures Tests, mockups, prototypes Receive, fabricate, modify, finish installables Review and approval of parts, tools, fixtures and procedures Assembly and QA tests VTX Strippixel redesign Done VTX Strippixel 1 st article stave assemblyDone VTX Strippixel 1 st article qualification/performance testsDone VTX Strippixel sensor reclamationDone Run 12 EndsDone Shutdown Standard TasksDone Open wall, disassemble wall, Remove MuID Collars Move EC to AH, etc. VTX/FVTX Post run testsDone Disassemble VTX/FVTX services Done July 4 th HolidayDone Remove VTX/FVTX and transport to Chemistry Lab Done Remove Lampshade MMS, East VerticalDone VTX strippixel stave productionDone Pixel Ladder repairsDone VTX Strippixel ladder assembly & Test7/15-10/11/2013 Assemble, Test and Install MPC-Ex (Partial, location TBD)7/22-11/15/2013

10/03/ MuTR Troubleshooting, maintenance and repairsDone Summer Sunday (8/4) Prep and teardownDone Summer Sunday (RHIC) Done DC West troubleshooting & RepairsDone DC East Window Upgrade and Related RepairsDone sPHENIX HCal Prototype Assembly/test8/19-12/31/2013 Re-assemble VTX/FVTX halves8/19-10/20/2013 Test, survey (at Chemistry and IR) and re-install VTX/FVTX10/21-11/11/2013 Install & Survey VTX/FVTX in 1008 IR11/11-11/25/2013 VTX Commissioning11/25-12/31/2013 Other detector maintenance as requiredAs required Infrastructure maintenance as requiredAs required Pre-run commissioning and prep for run 1411/25-12/31/2012 Veterans Day, Lab Holiday11/11/2013 Prep for EC roll in11/1-11/22/2013 Roll in EC11/25-11/27/2013 Prep IR for run11/1-11/30/2013 Thanksgiving Holidays11/28-29/2013 Pink/Blue/White sheets12/14-12/31/2013 DC West wire repairs12/15-12/30/2013 Christmas Holiday 12/24-25/2013 New Year’s Day Holiday1/1/2014 Start run 141/2/ Shutdown Schedule (Continued)

From Ray Karol: 1.New LOTO rules now in place. 2.Please see the BNL video on Driving safety – backing out of a parking spot: 3.The following is more details on the recent vacuum window failure which occurred at BNL: Event Description - UHV Chamber overpressurize -  catastrophic failure of a glass view - No over pressure device. UHV compatible burst disks pop at +7-8 psi, glass port at + 5 psi - Significant event: A piece of the view port flew ~ 10 feet and damaged a room entry door. - No injury, by good luck. Analysis - Cause - Argon gas bottle used to vent the chamber thru a leak valve, no pressure relief. - Regulator 800/30 psi. - Usually vented with low pressure LN2 boil off from transfer line with Pres relief at psi - Proc. Changed to allow slow venting to protect Al window, risks not recognized. - Need for more planning to ID new risks by changed vent configuration. Immediate Lessons - Remind workers on vac. systems that over pressure may involve equip. & personnel risks - Vacuum system bleed up ops must include over pressure protection on the gas transfer line. - Burst disks may not provide sufficient personnel protection. Fragile components may fail first. - All are reminded to stop and re-evaluate risks when making changes. It is useful to ask others to review those changes to get another perspective. - A ‘questioning attitude’ includes questioning your own actions. 10/03/ Safety and Security

10/03/ Safety and Security

10/03/

10/03/ Where To Find PHENIX Engineering Info