UBC International Training Fund 007 Hytorc Tools UBC International Training Fund Welcome to a special training class presented by the United Brotherhood of Carpenters Apprenticeship and Training Fund of North America > Presents August 27, 2002

PRESENTED IN COOPERATION WITH HYTORC 007 Hytorc Tools Hytorc Tools Today’s topic is directed to millwrights and other craftsmen who work on turbines, generators and related heavy equipment requiring specialized bolting skills/ This presentation has been prepared in cooperation with HYTORC, the world’s oldest and largest manufacturer of hydraulic bolting equipment. > PRESENTED IN COOPERATION WITH HYTORC August 27, 2002

007 Hytorc Tools The following material is intended to make you aware of the currently acceptable and recognized methods of performing the tasks described in this presentation. However, every possible application of these methods cannot be foreseen and the following material is not designed to cover every potential application. Therefore, you must always follow all current procedures and safety regulations whenever you perform any of the tasks discussed in this presentation. (read the slide) > August 27, 2002

We Have Looked At A Lot Of 007 Hytorc Tools We Have Looked At A Lot Of Ways To Tighten A Bolt We have looked at a lot of different ways and tools to tighten bolts. But the fact remains that for the vast majority of all industrial bolting applications torque is the best and most efficient method to achieve the desired results - a tight flange with no leaks! And there is no doubt that the best way to torque any bolt is with a HYTORC! Let’s see just how that is done. (show Hytorc training video) > Torque Is Right For 90%+ Of All Bolts August 27, 2002

(HYTORC TRAINING VIDEO) 11 MINUTES 007 Hytorc Tools (HYTORC TRAINING VIDEO) 11 MINUTES August 27, 2002

HYTORC MXT SERIES Unibody housing 3000+ft/lbs per lb. of weight 007 Hytorc Tools HYTORC MXT SERIES Unibody housing 3000+ft/lbs per lb. of weight 360 x 180 hose swivel 3% accuracy anti-backlash pawl square and hex drives 60 position reaction arm In the film we saw the Hytorc MXT series square drive wrench > August 27, 2002

HYTORC BLITZ SERIES NARROW CLEARANCE PROTRUDING STUDS CONVERTIBLE 007 Hytorc Tools HYTORC BLITZ SERIES NARROW CLEARANCE PROTRUDING STUDS But we also have the blitz series which handles those special bolting needs such as narrow overhead clearance such as on G.E. turbine control valves or where there are long protruding studs and a socket just will not fit. Since the blitz is convertible to a square drive tool you do not have to give up the versatility of the standard socket style. > CONVERTIBLE August 27, 2002

Accessories For Virtually All Special Applications 007 Hytorc Tools It comes with optional accessories for just about any bolting problem. > Accessories For Virtually All Special Applications August 27, 2002

No Leaks!! SIMULTORC - MULTIPLE TOOLS: FASTER RESULTS 007 Hytorc Tools SIMULTORC - MULTIPLE TOOLS: FASTER RESULTS One of the greatest Hytorc innovations in recent years has been the application of multiple tools working simultaneously to bring a flange joint together parallel. This results in faster results, absolutely even load and NO LEAKS. ABSOLUTELY EVEN LOAD PARALLEL CLOSURE No Leaks!! August 27, 2002

Torque Just Doesn’t Get Any Better Than This! 007 Hytorc Tools SIMULTORC - Torque Just Doesn’t Get Any Better Than This! Read slide > August 27, 2002

What If You Could Combine All The Benefits Of Torque 007 Hytorc Tools BUT.. What If You Could Combine All The Benefits Of Torque FAST EVEN EASY With All The Advantages Of Tensioning? NO REACTION POINT Read slide > NO UNWANTED FORCES NO GALLING - EVER LOAD ACCURATE TO 1% August 27, 2002

..and bolting will never be the same!! 007 Hytorc Tools HYTORC has found the way… Read slide > ..and bolting will never be the same!! August 27, 2002

NOT ONLY HAS HYTORC COMPLETELY REDESIGNED THE TOOLS… 007 Hytorc Tools NOT ONLY HAS HYTORC COMPLETELY REDESIGNED THE TOOLS… CONTINUOUS ADVANCE 3 TIMES FASTER XXI Read slide > STEALTH August 27, 2002

THE SECRET IS IN THE DISC© 007 Hytorc Tools THE SECRET IS IN THE DISC© Read slide > August 27, 2002

THE HYTORC DISC IS A… UNIQUE THREADED WASHER USED WITH SPECIAL 007 Hytorc Tools THE HYTORC DISC IS A… UNIQUE THREADED WASHER Read slide > USED WITH SPECIAL LOW- RADIUS NUT August 27, 2002

Without An External Reaction Point! A Custom Designed Drive Socket Holds On The Disc Washer And Turns The Nut 007 Hytorc Tools Read slide > Without An External Reaction Point! August 27, 2002

The Threaded Segment In The Disc Acts Like 007 Hytorc Tools HOW IT WORKS.. The Threaded Segment In The Disc Acts Like A Jam-nut Holding The Stud From Turning The Nut Is Tightened And The Threaded Segment Is Drawn Upward With The Stud As It Is Stretched To The Desired Tension All Of This Is Done In The Same Height And Footprint As A Standard Nut Read slide > The Disc And The Nut Stay In Place Until Removed Replace The Disc And Re-use The Nut August 27, 2002

THE RESULTS.. No Reaction Point Needed No Torsion In The Stud 007 Hytorc Tools THE RESULTS.. No Reaction Point Needed No Torsion In The Stud No Backup Wrench No Unsafe Pinch Points No Stud Galling No Unwanted Bending Forces Read slide > August 27, 2002

NO PROBLEM! PERFECTION NARROW CLEARANCE? SIMULTORC + THE NEW 007 Hytorc Tools NARROW CLEARANCE? NO PROBLEM! SIMULTORC + THE NEW HYTORC DISC= NEAR BOLTING PERFECTION Everything that can be done with them XXI can also be done with the narrow clearance Stealth tool. When you combine the reactionless Disc system, with multiple tools you are approaching bolting perfection. > August 27, 2002

The Hytorc Disc System Let’s Take A Moment To See How 007 Hytorc Tools Let’s Take A Moment To See How The Hytorc Disc System Compares With Standard Torquing Methods Demonstrate the disc > August 27, 2002

HYTORC STILL HAS ONE MORE CARD TO PLAY!! 007 Hytorc Tools HYTORC STILL HAS ONE MORE CARD TO PLAY!! As Near Perfect As The Disc System Is It Still Relies On Turning Against The Threads Of The Existing Stud This Can Result In Less-than-perfect Friction Conditions And Is Theoretically Subject To Damage But there is still one more thing that could make the job even better. Read slide > August 27, 2002

THE HYTORC CLAMP NUT When The Results Absolutely Must Be Perfect 007 Hytorc Tools When The Results Absolutely Must Be Perfect Here Is The Ultimate Answer - Read slide > THE HYTORC CLAMP NUT August 27, 2002

“Nut-within-a-Nut” Design 007 Hytorc Tools Revolutionary 3 Part “Nut-within-a-Nut” Design Read slide and show nut example > August 27, 2002

As The Outer Nut Turns It Draws The Inner Nut And The 007 Hytorc Tools As The Outer Nut Turns It Draws The Inner Nut And The Stud Up, Stretching The Stud Read slide and show nut > August 27, 2002

No Reaction Point (Reacts Within Itself) 007 Hytorc Tools Driven By A Hytorc Wrench Just As If Torquing But It Never Turns Against The Threads Of The Stud No Reaction Point (Reacts Within Itself) Read slide > No Backup Wrench Needed (No Torsion) No Overstretching (And No Tommy-bars) ABSOLUTE PRECISION – and Its FAST!!! August 27, 2002

Combine The Hytorc Clamp Nut With 007 Hytorc Tools Combine The Hytorc Clamp Nut With Multiple Tools And You Have, Very Simply... As Close As Can Be To Bolting Perfection! August 27, 2002

SUMMARY OF OUR COURSE OBJECTIVES: 007 Hytorc Tools SUMMARY OF OUR COURSE OBJECTIVES: 1. Elements Of Bolting Theory Bolt Is A Spring Pre-load Or Tension Holds Joint Together Torque Is A Means To Get Tension Read slide > August 27, 2002

2. Advantages And Disadvantages Of Various Bolting Methods On Common 007 Hytorc Tools 2. Advantages And Disadvantages Of Various Bolting Methods On Common Bolting Problems Many Factors Affect Torque Values Bolting Must Be “Right” Not Just “Tight” Read slide > Direct Tensioning Is Great In Theory But Difficult To Achieve In The Real World With Most Methods And Tools August 27, 2002

Gaskets Are Often Necessary To Obtain A Seal In A Bolted Joint 007 Hytorc Tools Gaskets Are Often Necessary To Obtain A Seal In A Bolted Joint There Are Many Types Of Gaskets And Gasket Materials And The Selection Of The Proper Combination Is Critical To Getting And Maintaining A Seal Special Applications Such As Swaged Tube Fittings Require Specialized Tools Which Are Available Read slide > August 27, 2002

007 Hytorc Tools Certain Applications Require The Correct Installation Of Locking Devices As A Safeguard Against Bolts And Nuts Backing Off And Losing Their Tension There Is No Longer A Need To Choose Between The Advantages Of Torque And The Advantages Of Tensioning. You Can Have Both! Read slide > August 27, 2002

LET'S GET STARTED! Finally, We Promised You Hands On Time 007 Hytorc Tools Finally, We Promised You Hands On Time Not Just Talk!! So Once Again... LET'S GET STARTED! Read slide > August 27, 2002

007 Hytorc Tools GOD BLESS AMERICA That says it all! August 27, 2002

007 Hytorc Tools The End August 27, 2002