Permissible Exposure Limits (PELs) Time Weighted Average (TWA) American Conference of Governmental Industrial Hygienist (ACGIH) National Institute for Occupational Safety and Health (NIOSH)
Silicon + Oxygen = SiO 2 One of the most abundant compounds Two Forms › Crystalline › Non-Crystalline Found in nature as quartz
Non-Crystalline (amorphous) Crystalline › Quartz › Crystobalite › Tridymite
Glass Filler for: › Paints › Plastics › Rubber Fiber Optics
GGlass Workers CConstruction Work UUtility Work SSandblasting QQuartz Mining MMasonry Work DDemolition
~ 2.2 Million workers in the U.S. › 1,850,000 in Construction › 320,000 in General Industry/Maritime
Essentially non toxic › LD50 of 5,000 mg/kg Silica Dust can lead to: › Silicosis › Bronchitis › Cancer
Disabling and sometime fatal lung disease with no current cure Due to inhalation of silica dust Characterized by: › Shortness of breath › Cough › Fever › Cyanosis (bluish skin) › Scaring in the lungs
Typical Healthy Lungs Silica Exposure
Typical Healthy Lungs Silica Exposure
Acute vs Accelerated vs Chronic Concentration Duration Particle Size
Develops after 1 to 3 years of exposure at a very high concentration Symptoms may show as early as 7 months Cough, weight loss, and extreme fatigue Liquid in the alveoli Fatal with in 2 years
Shorter exposure than Chronic, 5-15 years Higher concentration Progresses after employee is removed from the exposure source
Long term exposure, years, to develop Dust with 10% or greater silica Little to no symptoms for the first 20 years Shortness of Breath, cough, fever Bluish lips/ear lobes Chest Pain
OSHA current standards adopted in 1971 OSHA had to promulgate PELs › 425 were created Silica’s PEL was derived from › Walsh-Healy Public Contacts Act › Contract Work Hours & Safety Standard’s Act › ACGIH
In 1974 NIOSH recommended that the occupational exposure be controlled so that no worked is exposed to: › TWA greater than 50 µg/m 3 10 hour workday 40 hour work week
OSHA’s National Emphasis Program › NEP Launched 1/24/2008 › Included: Compliance Enforcement Consolation Training and Outreach through the OSHA Web- site Standard Development
General Industry › (Ventilation) › Table Z-3 (The Z Table)
Shipyard Industry › (Mechanical paint removal) › (The Z Table)
Construction Industry (Appendix A Dusts) (Ventilation)
Current exposure limits › Adopted for decades ago U.S. National Toxicology Program, International Agency for Research on Cancer, and NIOSH have identified respireable crystalline silica as a human carcinogen › PELs are difficult to understand › Based on older sampling methods › Shipyard workers PEL is 2x general industry
Two proposed standards: › One for General Industry/Maritime › One for Construction
OSHA estimates current lung cancer deaths from exposure to silica over a 45 year working life averages: › Between 13 – 60 General Industry deaths per 1,000 workers average exposure is estimated to be ~ 100µg/m³ › Between 37 – 635 Construction & Shipyard deaths per 1,000 workers Average exposure is estimated to be ~ between 250 – 500 µg/m³
Supreme Court: “significant risks are present and can be eliminated or lessened by a change in practices” before promulgating any health or safety standard. After standard implemented: › Estimate between 6 – 26 deaths per 1,000 workers.
Current Permissible Exposures Limits (PELs) are formulas that many find hard to understand: › PEL (respirable fraction) = 10 ÷ [% quartz + (% cristobalite × 2) + (% tridymite × 2) + 2] › PEL (total dust) = 30 ÷ [% quartz + (% cristobalite × 2) + (% tridymite × 2) + 2]
Constriction/shipyard PELs are obsolete particle count limits Construction/Shipyard formulas are about 250 µg/m 3 General Industry formula is equal to about 100 µg/m 3
Canada › Alberta – 25 µg/m 3 › Nova Scotia – 25 µg/m 3 › Saskatchewan – 50 µg/m 3 Italy 25 - µg/m 3 Ireland – 50 µg/m 3 Netherlands – 75 µg/m 3
Establishes new PEL of 50 μg/m3 = 0.05 mg/m³ Includes provisions for: Measuring worker exposures to silica; Limiting access to areas where workers could be exposed above the PEL; Use of dust controls; Use of respirators when necessary; Medical exams for highly exposed workers; Worker training; Recordkeeping.
Conduct an initial exposure assessment › This will determine if: EE’s are exposed to Silica levels at or above the action level Whether or not engineering/administrative practices are required to reach the PEL Determine if periodic or additional monitoring will be needed
NIOSH Method 7500 /pdfs/7500.pdf
Use engineering controls and work practices to maintain exposure levels at/or below the PEL If the employer can show that engineering controls are not feasible: › Attempt to reduce the exposure to the lowest achievable level › Supplement with PPE
If blasting, use alternative media Ventilation Wet Method PPE
What are we doing? › Monitoring the “situation” › Gathering information Historical Sampling Data Field Interviews › Preparing for NEAs
OSHA › alline/additional_info_silica.html alline/additional_info_silica.html NIOSH › ml ml
Thank you for your attention and time. Jon Nixon CenterPoint Energy