Calvert Cliffs A Case for Change Thomas Trepanier Constellation Energy Nuclear Group Plant General Manager, Calvert Cliffs Nuclear Power Plant.

Slides:



Advertisements
Similar presentations
EICC Working Hours Taskforce KPI Scorecard
Advertisements

Human Performance: Observation Principles of Excellence
The Cycle of Performance Getting Back on the Path to Excellence Warning Flags/Precursors Palo Verde: A Case Study Frederic Lake Corrective Action Program.
STREAM ANALYSIS Diagnosing Organizational Change Peg Lucky & Tom Kriesel HPRCT 2010.
Excellence in Causal Analysis Establishing the infrastructure to support high quality causal analysis Frederic Lake/Larry Leavitt Palo Verde Nuclear Power.
Lubrication – Getting it Right Nick Thomas North Sea & Caspian Sales Manager 11 February 2004 at 1500.
Total Productive Maintenance
KPI Familiarisation.
INPO Update Configuration Management CMBG Meeting
Patrick Walsh Nine Mile Point – Human Performance HPRTC Conference -June 10 Improving Administrative Procedure Use and Adherence.
1 Component Design Basis Inspection (CDBI) Graydon Strong 6/17/14.
Impact of Business Analytics on Supply Performance: A Caribbean Perspective Inter-American Supply Chain Forum March 15-16, 2012 Presenter : Mushtaq Mohammed.
August 14, 2003 Blackout Final Report
CHAPTER 1. MAINTENANCE “Act of causing to continue ” [New Oxford Dictionary]
1 Oil oxidation impact on Feed pump and turbine performance Presenter: Walter Bischoff.
Idaho National Engineering and Environmental Laboratory Two Tube Failure Event for the Helium Cooled Blanket Lee Cadwallader and Brad Merrill INEEL Fusion.
MIS 5241 Three Mile Island What Happened, What Worked, What Didn’t.
W Reliability Centered Maintenance w Day II w Salih O. Duffuaa.
Forecasts and Assessments Presented to the Independent Power Producers’ Society of Ontario Pat Doran, Supervising Technical Officer Independent Electricity.
Team BUSS Backup Storage Source. Team BUSS Idaho Power Company Backup Storage Source Project Title Extra High Voltage (EHV) Station Second DC Storage.
Industry Nuclear Safety Culture* Process Thomas C. Houghton Director, Safety Focused Regulation Nuclear Energy Institute March 12, 2009 *Nuclear Safety.
Aggressive behaviour increases during the Christmas period Drinking too much alcohol reduces tolerance and even the most mild mannered people can lose.
Incident Reporting Procedure
CMBG Modification Technical Risk Assessment Presenter: Bobbi Jo Halvorson.
Opting for “Long Term Operations” Technical, economic and regulatory considerations MARC Conference June 8, 2010 Sean Bushart, EPRI Sr. Program Manager.
1. Objectives  Describe the responsibilities and procedures for reporting and investigating ◦ incidents / near-miss incidents ◦ spills, releases, ◦ injuries,
Barriers in Improving HSE Culture
2007 CMBG Conference David Hembree Institute of Nuclear Power Operations June 20, 2007 Charleston, SC INPO Perspective on Configuration Management.
Lyndonville Electric Department Feasibility Analysis Review December 2,
1 A Dialogue to Raise Awareness of Operating Nuclear Power Plant Issues RIC 2009 Regional Breakout Session A Dialogue to Raise Awareness of Operating Nuclear.
Margin Management. PAGE 2 Margin Management Plant Shutdowns 1.Late 1990’s – numerous “surprise” long-term plant shutdowns 2.Shutdowns resulted when a.
Elements of Effective Behavior Based Safety Programs
Need for protection Power system must be kept in operation continuously without major breakdowns This can be achieved in two ways: 1.Implement a system.
Harris Plant - Heater Drain System Transients INPO ICES # HNP Root Cause Evaluation
Harris Plant – Loss of Main Feed Pump Lube Oil INPO ICES # HNP Root Cause Evaluation
Developing Performance Improvement Metrics NFO-TRNC-METRICNFO-TRNC-METRIC.
Repository Design Overview Presented to: NSNFP Meeting Presented by: Joe Price Office of Repository Development April 13, 2005 Bethesda, MD.
Dealing with Leadership Burnout Lesley Telford Collegiate Leadership Coach Sunday, February 12 th,
Evaluation of the Quebec Community Learning Centres: An English minority language initiative Learning Innovations at WestEd May 21, 2008.
NERC Lessons Learned Summary LLs Published in September 2015.
"... To design the control system that effectively matches the plant requires an understanding of the plant rivaling that of the plant's designers, operators,
IAEA Training Course on Safety Assessment of NPPs to Assist Decision Making Temelin NPP Risk Panel A PSA and Safety Monitor Application Workshop Information.
IAEA Training Course on Safety Assessment of NPPs to Assist Decision Making Diablo Canyon NPP Probabilistic Risk Assessment Program Workshop Information.
Safety Assessment of General Design Aspects of NPPs (Part 2) IAEA Training Course on Safety Assessment of NPPs to Assist Decision Making Workshop Information.
NEW TANK REPAIR PRODUCTS INSPECTION COATING Global AST Solutions Provider Since Personal Safety Awareness Initiative.
Jyh-Tzong Hwang Section Chief Department of Nuclear Regulation Atomic Energy Council Follow Up Measures for Maanshan Unit 1 Station Blackout Incident.
Pilot Component Design Basis Inspection (CDBI) and Equipment Qualification (EQ) Program Inspection Feedback CONFIGURATION MANAGEMENT BENCHMARKING GROUP.
DISCUSSION FOR DIVERSITY AND TALENT MANAGEMENT AT THE WORKPLACE.
Version 1.0, May 2015 BASIC PROFESSIONAL TRAINING COURSE Module XX Regulatory control Case Study This material was prepared by the IAEA and co-funded by.
4.00 Understand business operations management.
NIEP Evaluation PO&A “How-to” Guide and Issue Classification
Lessons Learned in Vendor Oversight
Increasing the Impact of a Traditional Performance Based Audit Model Vijay D’Souza – NOS Audit Superintendent.
Current Plant Performance
4.00 Understand business operations management.
DCPP Performance Based on NRC Performance Indicators
4.00 Understand business operations management.
2012 Operating Experience for Feedwater and Related Systems
ENTREC Safety May 14, 2014.
HPI Leadership and Challenges
Failures of Technological Systems
NRC CM Pilot Inspections Methodology and Results
State of Configuration Management
Fukushima Lessons Learned
BASIC PROFESSIONAL TRAINING COURSE Module III Basic principles of nuclear safety Case Studies Version 1.0, May 2015 This material was prepared.
4.00 Understand business operations management.
Results of Design Reviews
EQUIPMENT RELIABILITY AT KOEBERG
BREAKOUT 3: CM Health Reporting
BASIC PROFESSIONAL TRAINING COURSE Module XX Regulatory control Case Study Version 1.0, May 2015 This material was prepared by the IAEA and.
Presentation transcript:

Calvert Cliffs A Case for Change Thomas Trepanier Constellation Energy Nuclear Group Plant General Manager, Calvert Cliffs Nuclear Power Plant

2 Calvert Cliffs Strengths  Respect  Pride  Driven/Caring workforce  Potential  Reacting to crisis  Teamwork  Rallying/solving issues  Plant Ownership  Talented People  Flexible Workforce  People Like Each Other  Coaching & Accepting of Coaching  Go Beyond “Normal” Boundaries  Process Driven

 INPO 1 for over 10 years  Unit 2 world PWR record for consecutive days online (692 days)  Record breaking capacity factor  Top decile cost performance  Outage and dose performance continuously improving  However: – Rising backlogs – Gaps in manning – INPO AFI points out overconfidence in areas of strong performance Calvert Cliffs History through 2010

Calvert Cliffs Dual Unit Trip  February 18 th, 2010  Roof leak causes short in electrical bus, trips Unit 1 RCP and Unit 1 trips  Failure of a relay causes the short to cascade over to Unit 2- Loss of Unit 2 13KV, Unit Trip, Loss of Normal Heat Sink  2B diesel generator fails to load and trips due to low margin and a degraded Agastat on the lube oil system 4

Calvert Cliffs Dual Unit Trip  Significant Event- SEN 283  Unit 2 was on backup heat removal (Auxiliary feedwater and atmospheric dump valves for several days)  Stressed organization entering Unit 1 outage  Potential White Finding on EDG performance- regulatory scrutiny  Impacts improvement initiatives- reactive rather than proactive 5

CCNPP Roof Leak

7

Ground fault 8

9

10

Fault Relay 11

2B EDG Time Delay Relay 12

So What? 13

A World Famous Valve – Anyone Know?

Three Mile Island

2010 Dual Unit Trip – Learnings from Root Cause  Root Causes – Roof Leaks (initial trip initiator) The station had developed a reactive culture rather than a preventive strategy on dealing with roof leaks, thereby eliminating an increased sensitivity to and tolerating degraded roof conditions. – Electrical Malfunctions Leading to Unit 2 Trip The station did not challenge and change an original design practice of normal system alignment with the cross station breakers closed feeding alternate RCP busses. This lineup allowed a single failure to allow a Unit 1 fault to propagate to Unit 2. – 2B EDG Failure to Load The station failed to recognize and quantify the low margin in the low lube oil pressure trip set feature for the EDG and did not rigorously assess all failure modes of an Agastat relay prior to extending it’s service life beyond the vendor recommended qualified lifetime.  Compensatory actions have been completed for all areas and extensive corrective actions are in progress for contributing causes and extent of condition

Dual Unit Lessons Learned  Other Learning’s not directly related to the event: – Lack of documentation of issues – not using CAP, not learning from small stuff – Quarantine – admin procedure – Lack of relay trending program- admin procedure – Set points of relays different than the design calculations – PORC – lack of healthy discussions to drive high levels of performance

Case for Change  Several equipment issues and program breakdowns combined to challenge the station the first six months of the year  Large backlogs are a ‘shot on goal’  Lost regulatory margin with the NRC & INPO  Program Gaps and backlogs are leading indicators of plant performance  Events are lagging indicators of the direction of the plant “We must use these events as a burning platform to identify all issues and understand the extent of condition to arrest this decline and improve plant performance. Good human performance, fundamental behaviors and training prevented the situation from deteriorating.”

Case For Change …  Aggressive action at first sign of decline  Embrace critical feedback – all sources  Intolerance, not dissatisfaction or rationalization  Engagement at all levels  Training & CAP valued as critical values  Genuine focus on Learning Culture “These must be our burning platform for our Case for Change”

Case for Change  Challenge the status quo and past practices in a positive and supportive way  Keep what's good and build on it  Have a thirst for what good really looks like  Value training and CAP in building a learning organization  Don’t be victims – look to the future. Each of us needs to row forward, we each can have an impact  Have a sense of urgency in reducing the backlog  Participate in a case study in your department

Case for Change- Human Performance  FLS Meetings- Review a standard each meeting- discuss and align  Procedure adherence- Admin procedure in hand day on Wednesdays  Observations – Deep observation program- leverage a strength via paired observations more focused report out – Reenergize WRAP- Behavior Based Observation Program 23

Case for Change- Human Performance  Human performance oversight board  Site Safety Committee Action Team  Department Specific DLA’s  Paired inspections of shops and office areas  Long range strategic plan- – Based on INPO

“A Thirst For What Good Looks Like

Calvert Cliffs- A Case for Change Questions?