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Introduction Product : Crystalline Ammonium Nitrate Max. Capacity:40 MTPD Basic Licenser:Sumitomo (Japan) Year of Startup:October 20, 1979 Year of Shutdown:September 3, 2005 Spare Parts:Large Quantity Available Documentation:Complete / Available
Design Conditions Product Ammonium Nitrate (NH 4 HNO 3 ) 99.5 wt % min. Water 0.15 wt % max. Residue 0.03 wt % max. Sieve Analysis + 40 Mesh -150 Mesh 5 wt % max. 15 ~ 35 wt %
Raw Material and Chemicals Ammonium Nitrate Solution Composition Ammonium Nitrate Residue Pressure Temperature 95 wt % min 0.03 wt % max. 3 kg/cm 3 149° C Surface Active Agent Trademark Manufacturer Cation SA Nippon Oils & Fats Co. Ltd. Anti-caking Agent Trademark Manufacturer Palmitic Acid “NAA-171”, Amine “ABT-F” Nippon Oils & Fats Co. Ltd. Liquid Ammonia Pressure Temperature 14.1 kg/cm 3 26.7° C Design Conditions
Utilities Steam Pressure Temperature 10 kg/cm 3 g min. 183° C min. Cooling Water Pressure Temperature 3.7 kg/cm 3 g 30° C Process Water Pressure Quality 1.8 kg/cm 3 g Steam condensate over 80° C free from chlorine Electrical Design Motors less than 0.2kw Motors 0.2kw - 149k Motors 150kw & above 220V, 1 phase, 60Hz 460V, 3 phase, 60Hz 6600V, 3 phase, 60Hz 110V 1Ph 60Hz for Control Power Only
Plant Equipment Mothballing in Progress NH 3 System Boxed after N 2 gas injection C.W. System Circulating Dryer & Cooler Coating Anti-Rust Agent (Paraffin Oil)
Plant Equipment Equipment Replaced Packing Tower ( ) Anti-Air Pollution Project (August 1998)
Equipment List NOITEMDESCRIPTIONCONTENTS MATERIAL MOTOR (kw) CASINGIMPELLERSHAFT 135-P-102Scrubber Circulation Pump5% AN SolutionSCS13 SUS P-103Brine Circulation PumpBrine SolutionFC25 S45C P-107A/BPacking Tower Cir’ PumpAN SolutionSUS B-102Cooling Air FanAirSS41 S48C B-103Exhaust Air FanAN DustSUS304L A-101AgitatorSAA SolutionBlade: SUS304SUS A-105AgitatorAN Recycle Sol.Blade: SUS304SUS CR-101CrystallizerANSUS304SUS304 Lined S25C SP-101AN ConditionerANSUS304SUS304 Lined S25C SP-102AN DryerANSS SP-103AN Cooler 1ANSS41S25C SP-104AN Cooler 2ANSS41S25C SP-105AN Cooler 3ANSS41S25C V-102Cooler Feed ConveyerANSUS304Bucket: SUS304Chain: SUS V-103Hopper Feed ConveyerANSUS304Chain: SUS S-101AN ScreenANSUS304Screen: SUS304SF V-104Product Transfer ConveyorANFrame: SS41Slat: PP BF-101Weighing ScaleANChute: SUS304Body: SS Rotating Equipment
Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY Tank for density meterAN Solution0.029 m 3 165ID X 1550LSUS304STPG Head tank for feed to SP-101AN Solution0.049 m ID X 1000HSUS304SS Measuring tank for feedNH m 3 300ID X 300HSUS304SS NH 3 Mist Separator for E-103Air, H 2 O0.35 m 3 300ID X 400HSS H 2 O Mist Separator for E-103AN Solution0.4 m 3 600ID X 1200HSS Packing TowerAN Solution, HN Am 3 / min1070ID X 5390HSUS304L HopperAN1700ID X 1400HSUS TK-101AN off spec. tankAN, Steam0.79 m ID X 1000HSUS TK-102Dissolving tank for oversize ANAN, Steam0.79 m ID X 1000HSUS TK-103Cyclone Bottom tankAN Sol., Steam, Water0.79 m ID X 1000HSUS TK-107Brine tankBrine Solution (K 2 C0 3 )30 m ID X 1700HSS TK-108SAA Dissolving tankSAA0.31 m 3 700ID X 800HSUS TK-109SAA Head tankSAA410ID X 405HSUS304SS TK-110ACA Melting tankACA0.06 m 3 400ID X 500HSUS TK-111ACA Head tankPalmitic acid, Amine0.03 m 3 300ID X 415HSUS Stationary Equipment
Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY 1635-TK-112C. Water tankC. Water 1735-E-102Brine CoolerNH 3 / K 2 CO 3 40 m 2 Tube: 31.8”OD Tube: C.S. Shell: C.S E-103Air CoolerAir, NH 3 Tube: 2”OD * 16’L Shell: 22”OD Tube: C.S. Shell: C.S E-104NH 3 Super HeaterNH 3 Vapor Tube: C.S. Shell: C.S E-106Air Super HeaterAir Tube: C.S. Shell: C.S F-103Air FilterAir0.9 m 2 SS SP-106ScrubberWaterSUS304L 2. Stationary Equipment cont.
Process Flow Diagram
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