RPDA 4A 2½” – 6”. Modification Overview  Production of the RPDA 4A series began in 2008.  The RPDA 4A can utilize either a Type I or Type II bypass.

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Presentation transcript:

RPDA 4A 2½” – 6”

Modification Overview  Production of the RPDA 4A series began in  The RPDA 4A can utilize either a Type I or Type II bypass.  A Lead free version (4ALF) was introduced in 2011.

Check Cover Removal  Cover is secured by a V-band clamp and o-ring sealed.  To remove clamp, loosen lock nut until the latch can be disengaged from the T-bolt.  Cover has no spring load.  A flat screwdriver will help pry the lid from the body.

Check Valve Removal  Check valve modules are secured by retainers and o-ring sealed.  #1 check must be removed before the #2 can be removed.

Check Valve Removal  Remove the retaining clip by pinching the clip ears together.  Remove the clip and retaining ring.  Pull the module straight out of the body.

Check Disc Replacement  Remove the lock nuts and the retaining plate on the back of the module. ** Do not remove any hardware from the spring side of the module.  Separate the disc retainer from the module.

Check Seat Removal  The check seat is part of the check module and can not be removed.  If the seat is damaged, the complete check module will need to be replaced.

Check Valve Reassembly Notes  Reassemble check modules in reverse order.  Do not over tighten the lock nuts.

Check Valve Reassembly Notes  The retaining ring is installed against the check.  Install the retaining clip by inserting one end into the body groove first. Then pinch the ears together as you insert the rest of the clip.  The clip will snap into place when it is fully seated.

RV Cover Removal  Cover is secured by a V-band clamp and sealed by the diaphragm.  Remove sensing line.  To remove clamp, loosen lock nut until the latch can be disengaged from the T-bolt.  Pull cover from body.

RV Stem Removal  Remove the RV module by grasping the diaphragm plate and pulling straight out of the body.

RV Seat Removal  The seat is pushed into the body and o-ring sealed.  Simply pull the seat straight out of the body.

RV Disc Replacement  Holding the module in one hand, remove the bolt and washer.  Remove the seat disc.

Disassemble RV Module  Module is spring loaded.  Holding the diaphragm plate firmly, remove the retaining bolt.

Disassemble RV Module  Remove the bushing from the stem.  Remove the stem o-ring.

RV Reassembly Notes  Replace and lubricate o-rings.  Reassemble in reverse order.  Push module straight into body.  Make sure the outer edge (bead) of the diaphragm fits into the groove on RV body.