PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich.

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich. Process Chart DistanceSymbolProcess Description 10  Move to cabinet —  Get a loaf of bread 6  Move to counter —  Open loaf of bread —  Remove two slices of bread —  Lay slices on counter–top —  Close loaf of bread —  Move to cabinet —  Replace loaf of bread on shelf 10  Move to refrigerator

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich. Process Chart DistanceSymbolProcess Description —  Get mustard, package of ham from refrigerator, and butter 10  Move to counter —  Open package of ham —  Remove two slices of ham —  Close package of ham —  Open mustard —  Spread mustard on bread —  Close mustard —  Place ham on bread —  Close sandwich

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich. Process Chart DistanceSymbolProcess Description —  Open butter —  Spread butter on top slice of bread 5  Move to stove —  Get fry pan —  Turn heat on under fry pan — D Wait for pan to heat 5  Move to counter —  Get sandwich & butter 5  Move to stove

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich. Process Chart DistanceSymbolProcess Description —  Place sandwich, buttered-side down in pan —  Butter top slice —  Close butter 5  Move to counter —  Pick up ham, mustard, and butter 10  Move to refrigerator —  Return butter, mustard, and ham to refrigerator 5  Move to stove

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 1: Develop a Process Chart for making a grilled cheese sandwich. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of making the sandwich. Process Chart DistanceSymbolProcess Description — D Wait for sandwich to brown on bottom —  Inspect —  Flip sandwich — D Wait for sandwich to brown on bottom —  Inspect sandwich 10  Move to serving area —  Serve sandwich

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Problem 2: Develop an Activity Chart for doing three loads of laundry. Activity charts should be quite detailed containing all the required elements of the entire process and the utilization of required resources. For this exercise, assume you will have access to one washing machine and one dryer. Practice Problems

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Problem 2: Develop an Activity Chart for doing three loads of laundry. Activity charts should be quite detailed containing all the required elements of the entire process and the utilization of required resources. For this exercise, assume you will have access to one washing machine and one dryer. Practice Problems TimeOperator Machine 1 Washer Machine 2 Dryer Load clothes and detergent in to Machine Being loaded Idle RunIdle Remove clothes from Machine 1 Being unloaded Idle Load clothes into Machine 2 IdleBeing loaded Load clothes and detergent into Machine 1 Being loaded Run IdleRun Remove clothes from Machine 2 IdleBeing unloaded Hang clothesIdle Repeat Cycle

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil.

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description —  Check that needed filter is in stock —  Check that oil is in stock 30  Move to car —  Get into car —  Start engine — D Idle car to warm engine —  Drive car onto lift —  Stop engine —  Release hood catch —  Get out of car

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description 10  Go to lift control —  Raise lift 10  Go to toolbox —  Get wrench —  Get container for drained oil —  Get rag 10  Walk under lift —  Wipe around oil drain plug —  Loosen oil drain plug —  Position container —  Remove oil drain plug

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description —  Drain oil —  Wipe around oil drain plug —  Replace oil drain plug —  Tighten oil drain plug 20  Remove container to disposal area 15  Move to lift control —  Lower lift —  Wipe oil from wrench 5  Move to toolbox —  Return wrench to tool chest

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description —  Get oil filter wrench from tool chest —  Get container for drained oil 10  Move to car engine area —  Raise hood —  Find oil filter —  Loosen oil filter —  Position container —  Remove oil filter 20  Take old filter and container of drained oil to disposal area

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description 25  Move to filter stock area —  Get new filter 25  Move to car engine area —  Wipe around filter mount oil seal —  Install new filter —  Tighten new filter —  Remove oil filler cap 40  Move to oil stock —  Get oil from stock 40  Move to car engine compartment

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description —  Open oil container; pour in oil filler —  Replace oil filler cap —  Clean hands —  Start engine —  Idle engine —  Stop engine —  Check oil level —  Check oil filter seal —  Check oil drain plug —  Wipe up any spilled oil

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 3: Develop a Process Chart for changing the oil in an automobile. Process charts should be quite detailed containing all the required elements of the entire process. You should incorporate all the steps necessary for each part of the process of changing the oil. Process Chart for Changing Oil in Car DistanceSymbolProcess Description 20  Take empty oil containers to disposal area —  Wipe oil from oil filter wrench 25  Return oil filter wrench to tool chest —  Start engine —  Drive car off lift —  Park car for owner pickup —  Return keys

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 4: Develop an Activity Chart for writing a term paper. Activity charts should be quite detailed containing all the required elements of the entire process and the utilization of required resources.

PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J Practice Problems Problem 4: Develop an Activity Chart for writing a term paper. Activity charts should be quite detailed containing all the required elements of the entire process and the utilization of required resources. TimeOperator Computer 1 Desktop Computer 2 Library Develop topicUsed for word processing Develop initial outline Used for word processing ResearchUsed for look- up and web search Flesh out outline with information from research Used for word processing Evaluate paper Final edit paperUsed for word processing Proof read paperUsed for word processing Print final copy of paper Used for printing Repeat Cycle