USA-Plus™ Wiring Harness System

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Presentation transcript:

USA-Plus™ Wiring Harness System USA Harness, Inc. USA-Plus™ Wiring Harness System

USA Harness, Inc. Introduction History and Capabilities Organization Participation Materials Specifications Manufacturing/Quality Procedures USA-Plus™ System/Warranty Terms Independent Testing Closing

History and Capabilities Began 1991 80,000 sf manufacturing & warehouse space at two facilities 110 employees In-house tool and die-making shop Custom-designed products built to order Trailer harnessing – light to heavy duty Loom harnessing – multi-circuit applications; engine and transmission Electronic security controls

Organization Participation TTMA – Truck Trailer Manufacturers Association SAE – Society of Automotive Engineers WHMA – Wiring Harness Manufacturers Association NATM – National Association Trailer Manufacturers IACOA – Independent Armored Car Operators Association TMC – Technology & Maintenance Council (ATA)

Materials Specifications PVC Jacketed Cable - 19 strand AWG automotive copper - Conforms to SAE and TTMA requirements - -40° to +160°F working temperature range - Resists oils, acids, alkalis, sunlight, heat, weathering, abrasion - Custom-manufactured to USAH specifications Terminations - Non-insulated brass, tin-coated stamped and formed contacts Molding Compound - Virgin PVC compounds in 60, 75, 90 and 100 durometer hardness Connectors - Metal or nylon sockets/plugs conforming to SAE J560 Dielectric Grease - Corrosion preventative compound for electrical contacts installed in all female contacts

Manufacturing Procedures Termination - Calibrated machine press crimped terminations - Mandatory pull tests conducted to ensure correct crimp Splicing - Ultrasonic welded splices for superior conductivity and reliability - All splices are tape wrapped to prevent short circuiting Molding - Pressure injection molded into tool steel die sets - Cable jackets prepped with solvent for adhesion to mold compound Inspection/Testing - All parts visually and mechanically inspected to custom print - All parts tested electronically to ensure conductivity and loading

USA-Plus™ System Patented Connector Design (2001) 10-Circuit Capability Keyed Termination Orientation Integral Interior O-Ring Primary Seal Secondary Pin Lock Virgin Vinyl Mold Compound 5-Year Material/Workmanship Warranty

Independent Testing ASTM B117 Salt Spray Test (American Society for Testing & Materials) Grote & Truck-Lite LED Lamps Successfully Completed 500 hours of Continuous Operation SAE J560 for Sockets & Plugs Requires 168 hours – USA-Plus™ nearly 3X!!

USA-Plus™ Premium Harness System Seeking ISO 9001:2000 certification Leading the way in HD trailer industry for custom harnessing Thank You for viewing this presentation!! Any Questions?? See Contact Us page.