“Partner Experiences” Pioneer Natural Resources, USA Presented by James Meier Processors Technology Transfer Workshop September 23, 2004 Dallas, Texas.

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Presentation transcript:

“Partner Experiences” Pioneer Natural Resources, USA Presented by James Meier Processors Technology Transfer Workshop September 23, 2004 Dallas, Texas

 Pioneer formed in 1997 as a merger between Parker & Parsley Petroleum Co. and MESA Inc.  Pioneer was originally contacted in 1998 by The Cadmus Group, Inc.  In July 1999, Pioneer began reviewing benefits of membership in STAR How Did Pioneer Get Involved?

 Weighing Pro’s and Con’s  Audit potential  Compliance with EPA regulations  Pioneer contacted several member companies who expressed positive support for the program

How Did Pioneer Get Involved?  In the end, there were only advantages:  Demonstrate Pioneer’s commitment  Continue to identify and reduce air emissions  Share information with other companies  Reap financial rewards  Total management support!

How Did Pioneer Get Involved?  July 25, 2000 – Pioneer Natural Resources USA signed Memorandum of Understanding for Production Companies  September 18, 2000 – Pioneer Natural Resources USA signed Memorandum of Understanding for Gathering and Processing Companies, becoming a Charter Partner

Pioneer Natural Resources’ Gas Facilities  Fain Gas Plant – Amarillo, Texas  Ulysses Gas Plant – Ulysses, Kansas  Satanta Gas Plant – Ulysses, Kansas

Best Management Practices (BMP’s)  Jointly identified by EPA and the industry as cost-effective options for reducing methane emissions  Replace gas pneumatics with instrument air systems  Install flash tank separators on glycol dehydrators  Implement directed inspection and maintenance at gas plants and booster stations

BMP Implementation at Pioneer Facilities  Instrument air system already existed at Fain and Satanta. Instrument air compressor installed at Ulysses in September 2002  Glycol flash tank separators already existed at Fain, Ulysses, and Satanta  VOC detection performed at Fain, Ulysses, and Satanta. The results are used to repair leaks. Leaks at all sites have been reduced to less than 2% of all points tested

PRO’s at Fain  1996  Installed turbine speed controllers (59 Mcf/yr)  Installed plant recycle valve (180 Mcf/yr)  DCS upgrade (13 Mcf/yr)  1997  Install heat tracing (58 Mcf/yr)

PRO’s at Fain  1999  Install blowdown pipe to flare (12 Mcf/yr)  2000  Install condensate pipeline (31,238 Mcf/yr)  Switch to commercial power (180 Mcf/yr)  Adjust gas regulator (4,138 Mcf/yr)

PRO’s at Fain  2001  Modify compressor logic (34 Mcf/yr)  Larger stabilizer reboiler (2,901 Mcf/yr)  Vapor recovery on slug catcher (3,796 Mcf/yr)  2002  BTEX removal (641 Mcf/yr)

PRO’s at Ulysses  1990  Install separator (7,814 Mcf/yr)  1997  Flash separator piping (521 Mcf/yr)  Storage tank piping (260 Mcf/yr)

PRO’s at Ulysses  2001  BTEX removal (398 Mcf/yr)  2002  Remove burn pit (4,721 Mcf/yr)  Convert to instrument air (588 Mcf/yr)

PRO’s at Satanta  1995  Repair NRU (163,054 Mcf/yr)  1999  Install amine unit (78,300 Mcf/yr)

PRO’s at Satanta  2000  Convert compressor blowdown (1,038 Mcf/yr)  Pipe TEG flash to amine flare header (2,365 Mcf/yr)  2001  BTEX removal (134 Mcf/yr)

Fain Starting Air System  Convert starting gas to starting air.  Starting air system already existed for older reciprocating engines (small air users)  System would be expanded to include all engines at the plant, including large horsepower reciprocating engines and turbines  Project was presented to management and approved as a STAR project

Fain Starting Air System  Capital Expenditures:  Air Compressor  Air Receiver  Piping  Regulator and PSV modifications as necessary  Estimated Methane Reduction:  9,798 Mcf/yr

STAR Results ( ) Methane Reduction Value of Gas Saved (Mcf/year) ($/year) Fain53,048$159,144 Ulysses14,562$43,686 Satanta244,891$734,673 Total312,501$937,503

Additional Accomplishments  Earned STAR Rookie of the Year in 2001 for strong initial program implementation  Presented “Partner Experiences” at 9 th Annual Implementation Workshop in October, 2002  Earned Processing Partner of the Year award for 2002  Host/Presenter for Methane Emissions Reduction Technology Transfer Workshop in 2003  Participated with EPA on Partner Profile published in February 2004

The Future of STAR at Pioneer  Current projects include:  Converting starting gas to starting air for compressors at Satanta  Evaluating with manufacturers if additional compressors can avoid being blown down during trip/shut-down to prevent emissions to atmosphere