Material Handling Modules Configuring Your Own Work Cells.

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Presentation transcript:

Material Handling Modules Configuring Your Own Work Cells

Why Use Material Handling Modules?  Pre-designed modules  Designed to fit Motoman robots  Reduce non-recurring engineering costs  Completely documented  Shorten delivery times  Reduce your costs  Create identical cell components for repeat users  Reduce unknowns in the quoting process

What Modules Are Available?  Robot risers and mounting plates  Valve packs  Limit switches for L- and L/U-axis  S-axis zone rings  Light curtain kits  Door gate switches  Light beacon kits  Machine loading interfaces  Top mount cabinets  Palletizing modules  Press brake modules  Case packing modules

Robot Risers  Risers  Available for HP50, HP165, HP200, HP350, HP500, EPL-series  Standard heights

Light Curtain Kits

S-Axis Hard Stops  Available for  HP6  HP20  HP50  HP165  HP200 HP165/200 shown

Door Gate Switches  Eliminates the need for a standard gate latch. This interlock is a “captive key” interlock circuit.  Tolerates a high degree of guard or door misalignment and is adjustable for right- or left-hand operation.  Single-channel or dual-channel Gate Interlock Kit  LEDs on each unit provide visual feedback to the user; special mounting required  Features:  Rating: IP67  Approvals: CE, CSA, BG

Light Beacon Kits  Vertical-mount, 3-color light beacon  Horizontal-mount, 3-color light beacon  Vertical-mount, 3-color light beacon, with two-tone horn  Horizontal-mount, 3-color light beacon, with two-tone horn

Valve Packs with J Box Interface  Each Pneumatic Module Kit consists of:  Junction box, valve pack, robot interface cable, and a mounting plate for the top of a robot arm  The valve pack components have true plug together flexibility and allow for easy expandability as required  Both the valve pack and the junction box incorporate terminal connections for ease of field wiring.  The valves are designed to meet IP65 (NEMA 4) specifications

Valve Packs with Turck Block Connection  Each Pneumatic Module Kit consists of:  Valve pack,robot interface cable with Turck block connection, and a mounting plate for the top of a robot arm  The valve pack components have true plug together flexibility and allow for easy expandability as required  The valves are designed to meet IP65 (NEMA 4) specifications

Multiplexing Valve Packs  The Multiplexing Valve Module is mounted to the robot’s upper arm and features Invensys multiplexing valves  Available for the HP6, HP20, HP50 and HP165 robots  Each Multiplexing Valve Module kit consists of:  An upper arm valve assembly with a mounting plate, controller to robot I/O cable, and a multiplexing control module to be installed in the controller cabinet  Features true plug together flexibility for easy expandability  Designed to meet IP65 (NEMA 4) specifications with full CE approval

Machine Interfaces  Universal Electrical Interfaces are modular options that can be used with any application with one or two machines  Basic discrete interfaces have been designed with a variety of I/O configurations  The E-STOP circuit safety relay allows the controller or any of the machines to stop the entire cell Part Numbers: Discrete Interface Assemblies: machine, 13 inputs/13 outputs per machine machines, 13 inputs/13 outputs per machine machine, 20 inputs/20 outputs per machine machines, 20 inputs/20 outputs per machine machine, 13 inputs/8 outputs per machine Note: Interface cables are not included with the assemblies.

DeviceNet Machine Interfaces  DeviceNet Electrical Interfaces are modular options that can be used with any application with one or two machines  Basic discrete interfaces have been designed with a variety of I/O configurations  The E-STOP circuit safety relay allows the controller or any of the machines to stop the entire cell Part Numbers: DeviceNet Interface Assemblies: machine, 12 inputs/12 outputs per machine machines, 12 inputs/12 outputs per machine machines, 12 inputs/12 outputs per machine machine, 20 inputs/20 outputs per machine machines, 20 inputs/20 outputs per machine machines, 20 inputs/20 outputs per machine Note: Assemblies include10M interface cables.

PalletWorld Module – One In-feed

PalletWorld Module – Two In-feed

PalletWorld Module – Two In-feed/Two Out-feed

Palletizing Modules  Pallet racks and floor locators  Slip sheet racks  Grippers  Vacuum rail  Pallet grab  Bag gripper  Valve packs

Press Brake Modules  Grippers  Interface  Double blank detectors  Re-grip stations  Grippers  MotoSweep F  HP20  HP50

Case Packing Modules  Combi ErgoPacks  Universal Gripper  Valve Packs