Presented to: By: Date: Federal Aviation Administration International Aircraft Materials Fire Test Working Group Meeting Task Group Session on Revised Cargo Liner Test IAMFTWG, Atlantic City, NJ Tim Marker, FAA Technical Center October 19-20, 2011

2 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, X.1 Scope X.2 Definitions X.3 Apparatus X.4 Test Specimens X.5 Specimen Conditioning X.6 Preparation of Apparatus X.7 Flame Calibration X.8 Procedure X.9 Alternate Methodology for Testing Cargo Liner Design Details X.10 Report X.11 Requirements Part IB. Oil Burner Test for Cargo Liners (proposed)

3 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Figure X-1. Test Apparatus for Horizontal and Vertical Mounting for Cargo Liner Oil Burner Testing

4 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Summary of Activities: Apparatus 1. Generate calibration temperature results with FAATC Park burner apparatus Results will be used to calibrate Sonic burner apparatus Status: completed. Significant base of calibration data compiled using Park burner

5 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Generate test results with FAATC Park burner apparatus 3 styles of liner and 1 PAN felt have been tested Results will be used to correlate sonic burner (B/T times and temp vs. time plots) Status: completed. Significant base of data compiled on various samples using Park burner Summary of Activities: Apparatus 2 additional materials also tested

6 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Park Burner Baseline Test Results

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11 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Summary of Activities: Apparatus Wire grid used to restrain thin PAN material

12 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Summary of Activities: Apparatus Wire grid used to restrain thin PAN material

13 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Construct new sonic burner apparatus using parts from Marlin Engineering Status: completed. Determine impact of 90 o elbow position (repositioning will make apparatus much higher, but should calibrate easier) Summary of Activities: Apparatus

14 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Construct new calibration rake using 1/8-inch thermocouples (completed) Summary of Activities: Apparatus

15 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Construct test sample rig to fit sonic burner equipment. Status: complete. Summary of Activities: Apparatus

16 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Calibrate NexGen burner to match Park burner temperature results. Status: in progress. This will be accomplished by using 1/16-inch thermocouples identical to those used in the Park base-lining exercise. The burner was initially set-up using parameters obtained from the seat burner trials (stator angle, stator depth, nozzle depth, etc). Slight adjustments to the sonic burner were made to ensure the temperatures are equivalent to the Park temperature Profiles. Following this, 1/8-inch thermocouples will be substituted, without changing the burner. This is how the original temperature profile will be transferred. Summary of Activities: Apparatus

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18 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Conduct test trials using identical cargo liner samples used in Park burner tests. This will be an iterative process to make sure that all materials previously tested using the Park burner will react similarly when using the NexGen burner (i.e., conduct only several tests with each material type to ensure desired results first before moving on). Status: in progress. Summary of Activities: Apparatus

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20 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Planned Activities Conduct Round Robin? Average of NexGen test results must be within 5-10% of Park burner results?? Development of advisory material for cargo design features? Possible ARAC recommendation Finalize burner settings by conducting temperature calibrations Complete testing of samples to ensure sonic equivalency to Park Check comments from KSN site and incorporate changes to test procedure

21 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Questions?

22 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

23 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

24 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

25 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

26 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

27 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

28 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

29 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

30 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

31 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

32 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

33 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

34 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

35 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, Determine Influence of Sample Holder Studs on Shrinking Materials

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43 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, X Seams, Joints, Fastening Systems Located in Compartment Sidewall Seams or joints formed by butting or overlapping liner materials (including all associated fasteners) located in the sidewall position of the cargo compartment shall be tested in the vertical test specimen mounting frame. The seam detail shall be positioned longitudinally, 2 inches from the top of the vertical test specimen liner edge (Figure X-8). Some sidewall seam or joint details may be too wide to fit into the vertical specimen area without clearance issues. This can be rectified by moving the seam detail lower, provided the upper edge of the detail is situated 1.5 inches from the top edge (Figure X-9). Follow test procedures specified in X.8.1 through X.8.9.

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46 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19,