Turbinator Electric CHP Team of Ammonia Based Fertilizer Production

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Presentation transcript:

Turbinator Electric CHP Team of Ammonia Based Fertilizer Production Professor: Jeffery Perl Mentor: Dennis O’Brian Team Members: Jinrong Chen, Kei Simmel, Hantao Wang, Marzena Zarycki Scribe: Kei Simmel

Combined Heat and Power (CHP) What is CHP? Efficient way to generate heat and power together What does CHP provide to the rest of the project? Electricity Cooling water Why is CHP needed? Improves fuel efficiency Cuts down energy cost Reduces investment Our Goal “To optimize energy production and consumption of the whole plant .“ - Prof. Perl

Block Flow Diagram Grid Plants Reject (Blow Down) Power Natural Gas Cooling Water Makeup Water (Frac Water) Boiler Feed Prep Reclaimed Water Reject (Blow Down) Plants

Power Block Combined Cycle Gas Turbine Heat Recovery System Generator (HRSG) Steam Turbine

Power block - Gas Turbine options Gas Turbines Conventional Turbines Microturbines 20-300kW Aeroderivative Power output : 16-120 MW Efficiency: ~54% Emission: 15-25NOxpp/ 25ppmCO Industrial Heavy duty Power output : 11-340 MW Efficiency: ~55% Emission: 4-15NOxpp/ 25ppmCO Small duty Power output : 5-50 MW Efficiency: ~35%

Power block- Steam Turbine options Steam Turbines Backpressurer Condensing Steam Turbine Backpressure/ Condensing Power Output 6- 250 MW Power generation efficiency, % Backpressure 15-35/ Condensing 30-40 Inlet Steam Temperature 500-580°C Inlet Steam Pressure 10-165 bar(145- 2395psi) Exhaust Pressure Backpressure 10-16 bar( 145psi-232psi) Condensing 0.25 -1.0 bar(3.6 -14.5psi)

Cooling Water

Boiler Feed Pretreatment What is boiler feed pretreatment? A series of separation processes to provide pure water for boiler Why do we need boiler feed pretreatment? Maximizes lifetime Maximizes performance Reduces costs

Boiler Feed Pretreatment Design Basis Production scale – Required amount of water for boiler Feedstock – Reclaimed water Blow down – Hazards for environment Main Pretreatment Processes Clarification Filtration Reverse Osmosis Ion Exchange Available Suppliers GE; Nalco; Siemens; Veolia

Q & A