Qualification for Brazing

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Presentation transcript:

Qualification for Brazing Mathias Lundin, Swedish Welding Commission

Activities to controll = Tasks Review of requirements Technical review Sub-contracting Brazers and operators Brazing coordination Inspection and testing personnel Production equipment Maintenance of equipment Production planning Brazing procedure specifications (BPS) Qualification of brazing procedures Operating procedures Documentation Testing, storage and handling of bra-zing consumables and parent material Heat treatment Inspection prior, during and post brazing Non-conformance and corrective actions Calibration and validation Identification and traceability Quality records

Qualification of brazing personnel ISO 13585 Brazing — Qualification test of brazers and brazing operators ”brazer ability to by hand manipulate the device for heating following a specification to reproduce a braze joint with acceptable quality” ”operator ability to follow a specification to reproduce a braze joint with acceptable quality” Key elements Standardized test pieces Essential variables Ranges of qualification Requirements for testing Acceptance criteria Requirements for validity Requirements for certificate Essential variables => Range of qualification brazing process product type type of joint parent material group(s) brazing filler metal type brazing filler application dimension (material thickness, outside pipe diameter and overlap length) filler metal flow direction degree of mechanization ISO/FDIS 13585

Qualification of brazing procedures ISO/PWI xxxxx Brazing – Qualification and specification of brazing procedures (revision of EN 13134) Verifying joint properties ”special process – since joint properties and integrity can not be fully verified with NDT after brazing, a procedure needs to be qualified and reproduced during production” Essential variables/range of qualification – different compared to personnel brazing process parent material group brazing filler and flux dimensions working temperature etc

Qualification of brazing procedures Working order for procedure test BPS pBPS Braze test (brazing of standardized test piece) Verifing tests + evaluation (visual testing, NDT, destructive testing) Brazing Procedure Qualification Record (BPQR) preliminary “work instruction essential variables => range of qualification closer tollerances for instructing the operator