1 Contents 1. Activity of JAIA 2. Statistics of the Japanese adhesive market 3. JAIA’s efforts in the environmental and safety Takayuki Nogawa President of JAPAN ADHESIVE INDUSTRY ASSOCIATION ( JAIA )
Japan Adhesive Industry Association JAIA 2 ・ Regular Members : 91 adhesive manufacturers ・ Associate Members : 36 suppliers (Raw materials, equipment, etc. ) ・ Establishe d in June Key Words Environment Safety Quality Standard Information Education Symbiosis
Main Activities of JAIA 3 1 . Production statistics 2 . Promotion of standardization(JIS/JAI) 3 . Certification of adhesives ・ Certification of non-formaldehyde ( F ☆☆☆☆ ) ・ Certification of 4VOC Criterion 4 . Environmental safety measures 5 . Educational activities regarding adhesives ・ Adhesive Technology School, lectures, etc. 6 . International communion 7 . Other activities
Adhesive type Production Volume ( Unit : tons) Formaldehyde resins221,190215,706199,178 Solvent-based42,21538,14337,778 Waterborne197,671220,436237,141 Hot -melt107,785104,505101,830 Reactive87,87985,567101,915 Pressure-sensitive126,844148,629148,491 Others40,04427,68724,417 Total823,628840,672850,750 Adhesives production break down by types 4
5 Unit : tons 5
Adhesive type Sales Volume ( Unit : tons) Formaldehyde resins202,178187,529170,554 Solvent-based42,45336,85737,281 Waterborne217,249218,355239,711 Hot -melt98,86296,658100,853 Reactive92,45688,181104,698 Pressure-sensitive118,069114,341120,623 Others39,05424,29823,990 Total810,321766,219797,711 Adhesives Sales break down by types 6
7 Unit : tons 7
Plywood/Woodwork 248,788233,926206,492 Construction 137,320151,290158,724 Packaging 104,871100,54998,660 Paper & Book Binding 37,49236,31835,980 Textile 51,54746,27352,025 Transportation 58,32153,84363,300 Shoes, rubber &Leather 2,6372,4762,509 Electric Machinery 47,97436,61940,524 Household 5,5184,5488,177 Others 82,55168,93199,754 Export 33,30231,44631,566 TOTAL 810,321766,219797,711 (Unit : tons ) SALES break down by application 8
(Unit : tons) SALES break down by application 9
10 Important Activity ・VOC Regulation Related IAQ ( Indoor Air Quality ) in Japan ・GHS( Dec . 2006 ~) ・ JAIA Guideline for GHS labeling of household adhesives. (March. 2012 ) ・ 48% reduction of VOC made in adhesives, in 11 years from ・ Publication of survey result of indoor air pollution by VOC in adhesives1 st Edition in 2006, 2 nd Edition in 2008 and 3 rd Edition in 2010 ・ Voluntary Registration System for qualified adhesives. ・ Negative List of food packaging adhesives (5 th Edition) ・ JIS Z 7253: 2012 Hazard communication of chemicals b ased on GHS - Labelling and Safety Data Sheet ( SDS) ・VOC Regulation Related IAQ ( Indoor Air Quality ) in Japan ・GHS( Dec . 2006 ~) ・ JAIA Guideline for GHS labeling of household adhesives. (March. 2012 ) ・ 48% reduction of VOC made in adhesives, in 11 years from ・ Publication of survey result of indoor air pollution by VOC in adhesives1 st Edition in 2006, 2 nd Edition in 2008 and 3 rd Edition in 2010 ・ Voluntary Registration System for qualified adhesives. ・ Negative List of food packaging adhesives (5 th Edition) ・ JIS Z 7253: 2012 Hazard communication of chemicals b ased on GHS - Labelling and Safety Data Sheet ( SDS)
11 13 Chemicals regulated by MHLW (Ministry of Health Labour and Welfare ) in Japan ( 2000 ~) (Chemicals and concentration ) ChemicalConcentratio n ChemicalConcentratio n Formaldehyde100DBP220 Toluene260DEHP120 Xylene870Tetradecane330 Ethyl Benzene3800Chlorpyrifos1 Styrene220Diazinon0.29 P-Dichlorobenzene240Phenyl butyl crbitol33 Acetoaldehyde48 (unit : µ g / ㎥)
12 Formaldehyde emission classification of Construction materials (July 2003 ~ ) Labeling Emission Rate mg/m2 ・ h Indoor installation ( area ) F ★★★★ <5.0 No limit F ★★★ 5.0~20 Limited F ★★ 20~120 Limited F ★ >120 Banned F ★★★★ is registered by JAIA and JIS ( Japanese Industr ial Standards )
Control Concentration of 4VOC in Adhesives ( April 2008 ~) VOC ※ 1 Guide line μg/m3 ※ 2 ER μg/m2 ・ h ※ 3 JAIA Control Concentration (wt %) Remarks Toluene26038 <0.1% EVA Emul. <0.05% Xylene <0.1% Ethyl- benzene 3, <0.1% Styrene22032<0.015% SBR ※1 Ministry of Health, Labor and Welfare : Concentration in indoor atmosphere ※2 VOC Emission Rate Control Level for Construction Materials ・・・・ Japan Testing Center for Construction Materials ※3 Measurement Method : JAI16 ( Japan Adhesive Industry Association Standard ) 13
1. Non-Formaldehyde Products(F ☆☆☆☆ ) ・ Implemented in July 2003 ・ Open to non-members & overseas companies 2. 4VOC ( JAIA-4VOC Approval ) ・ Implemented in April 2008 ・ Open to non-members & overseas companies ・ Current number of registration: 11,079 items filed by 77 companies (including 41 non-members and 2 overseas) So far no problem and dispute, caused by the registration system. ・ Current number of registration: 5,025 items filed by 60 companies ( including 3 non-members, No overseas company ) 14
15 Reduction of VOCs discharge(9VOCs) Unit : tons Target 30% Results 48% 9VOCs : Toluene , Ethyl acetic acid , Methanol , n-Hexane , MEK , Acetone , Rubber Solvent , Xylene , Cyclohexane
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