VIKING PUMP Product Line Overview

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Presentation transcript:

VIKING PUMP Product Line Overview A Unit of IDEX Corporation Form ppt. 161 © Viking Pump 2000

Overview Home Internal Gear Pumps External Gear Pumps Viking Mag A Unit of IDEX Corporation External Gear Pumps Viking Pump manufactures rotary positive displacement pumps for nearly every fluid and application. This site provides an overview of Vikings’ pump technologies and their performance specifications. For detailed model specifications, contact Viking Pump or your local Viking Pump distributor. Founded in 1911 by the inventor of the internal gear pump principle, Viking Pump has a global presence, but provides local service through a worldwide network of sales offices and authorized stocking distributors. An ISO-9001 / ISO-14001 System-Certified Company, Viking is committed to the highest quality products and services, from our foundries through manufacturing, testing, installation and startup. Viking Pump provides an unmatched combination of application expertise and positive displacement pumping products to meet your pumping needs. We specialize in the design, manufacture and application of standard and custom pumping products to some of the most challenging applications in the world. Viking offers one of the industry’s broadest selections of pumping technologies and product designs, and is dedicated to helping its customers achieve the best performance of their systems. Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Special Pumps & Accessories

Internal Gear Products Home Internal Gear Products Internal Gear Pumps Internal Gear Pumps External Gear Pumps The Internal Gear, or Gear-Within-a-Gear pumping principle, has a motor driven rotor (outer gear) which drives the inner (idler) gear. As the teeth unmesh on the suction side, it creates voids which allow atmospheric pressure to force fluid in. Fluid is carried on both sides of a crescent, then the gears re-mesh on the discharge side to force fluid out. With only two moving parts, the design is elegantly simple and extremely reliable. Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Special Pumps & Accessories

C-Flange Mounted Pumps Home C-Flange Mounted Pumps Internal Gear Pumps External Gear Pumps C-Flange Mounted Pumps Compact, general- purpose pumps for medium duty applications. Mounts on IEC 50 Hz or NEMA 60 Hz C-flange motors. No speed reducer required. 8 sizes Cast iron construction Lip seals or mechanical seals Viking Mag Drive® Pumps Rotary Lobe Pumps Series 475 Gerotor Pumps Special Pumps & Accessories Capacities: to 30 gpm / 6.8 m3/hr Pressures: to 100 psig / 7 bar Viscosity Range: 28 to 2,500 SSU / 1 to 550 cSt Temperature Range: -20o to 350o F / -30o to 175o C

General Purpose Foot Mounted Pumps Home Internal Gear Pumps General Purpose Foot-Mounted Pumps General-purpose pumps for medium duty applications 14 sizes Cast iron construction Packing or mechanical seals (C-HL sizes) Jacketing option available External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Series 432 Gerotor Pumps Special Pumps & Accessories Capacities: to 450 gpm / 103 m3/hr Pressures: to 100 psig / 7 bar Viscosity Range: 28 to 250,000 SSU / 1 to 55,000 cSt Temperature Range: -60o to 450o F / -50o to 230o C

Home Motor Speed Pumps Internal Gear Pumps External Gear Pumps Capable of operating at 50 Hz motor speeds, this metric-designed pump may be foot-mounted or close-coupled to IEC frame motors for a compact footprint in a high capacity pump. 6 sizes Ductile iron construction Mechanical seals Large diameter shaft, oversize bearings and bushings Pressure relief valve standard New idler gear and root feed groove design for quiet operation. Internal Gear Pumps External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series 4176 Special Pumps & Accessories Capacities: to 200 gpm / 45 m3/hr Pressures: to 175 psig / 12 bar Viscosity Range: 28 to 100,000 SSU / 1 to 22,000 cSt Maximum Temperature : 300o F / 150o C

High Speed Compact Pumps Home High Speed Compact Pumps Internal Gear Pumps High Speed Compact Pumps Compact, motor-speed pumps for medium to heavy duty applications. Direct drive with 1450 and 950 rpm motors (also 1750 and 1150 rpm). No speed reducer required. 6 sizes Stainless steel, steel, ductile iron or cast iron construction Ball bearing construction Mechanical seals standard Flange or NPT ports External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series 4193 Capacities: to 75 gpm / 17 m3/hr Pressures: to 250 psig / 17 bar Viscosity Range: 28 to 15,000 SSU / 1 to 3,300 cSt Temperature Range: -20o to 350o F / -30o to 175o C Special Pumps & Accessories

Home Universal Seal Pumps Internal Gear Pumps External Gear Pumps Heavy-duty, foot-mounted pumps with enlarged bearing housing lets user replace seals or change seal technologies without removing pump. 12 sizes Stainless steel, steel, ductile iron or cast iron construction Thrust bearing adjustment sets clearance Packing, component or cartridge seals Pressure relief valve standard Jacketing option available Flanged or NPT ports Multiple port locations Internal Gear Pumps External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series 4127A Special Pumps & Accessories Capacities: to 1,500 gpm / 345 m3/hr Pressures: to 200 psig / 14 bar Viscosity Range: 28 to 2,000,000 SSU / 1 to 440,000 cSt Maximum Temperature : -120o to 800o F / -85o to 425o C

External Gear Pumps Home Internal Gear Pumps External Gear Pumps The External Gear pumping principle, has a drive gear and a driven gear. As the gear teeth rotate, they carry fluid from the suction side to the discharge side, where the gears mesh to force fluid out. The precision-machined gears have little slip, which allows the pump to develop high pressures. Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Special Pumps & Accessories

Home Internal Gear Pumps Spur Gear Pumps External Gear Pumps Spur gear design provides high-speed, high-pressure capabilities in low-capacity applications. Direct drive with 3550, 1750 and 1150 rpm motors (also 2950, 1450 or 950 rpm motors). 23 sizes C-flange, foot-bracket or base-mounting options Ductile iron or cast iron construction Lip seal, mechanical seal or Mag Drive options External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series SG-05 Special Pumps & Accessories Capacities: to 32 gpm / 7.3 m3/hr Pressures: to 1,500 psig / 102 bar Viscosity Range: 28 to 75,000 SSU / 1 to 16,500 cSt Temperature Range: -40o to 450o F / -40o to 230o C

VI-CORR® Composite Pumps Home Vi-Corr® Internal Gear Pumps VI-CORR® Composite Pumps Composite housing and gear construction provides superior corrosion resistance for metering or medium duty transfer applications. 8 sizes Ryton® housing and gear construction Ulitmet™, Zirconium or coated stainless steel shafts Lip seal, mechanical seal or Mag Drive options Integral pressure relief valve NPT ports, two 180o port configurations External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Series RP-07 Gerotor Pumps Special Pumps & Accessories Capacities: to 32 gpm / 7.3 m3/hr Pressures: to 1,500 psig / 102 bar Viscosity Range: 28 to 75,000 SSU / 1 to 16,500 cSt Temperature Range: -40o to 450o F / -40o to 230o C

Viking Mag Drive® Pumps Home MagDrive Viking Mag Drive® Pumps Internal Gear Pumps Magnetic drive replaces shaft seals to eliminate leakage and fugitive emissions, minimize downtime where seal maintenance is problematic,. Available in internal gear, external gear and VI-CORR composite external gear configurations. 12 internal gear sizes (flow rates to 500 gpm / 114 m3/hr 22 external gear sizes (flow rates to 32 gpm / 7.3 m3/hr 8 VI-CORR external gear sizes (flow rates to 32 gpm / 6 m3/hr) Stainless steel, steel, ductile iron, cast iron or composite construction. External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Series 897 Gerotor Pumps Special Pumps & Accessories Capacities: to 500 gpm / 114 m3/hr Pressures: Internal Gear to 125 psig / 8.5 bar, External Gear to 1,500 psig / 102 bar Viscosity Range: 28 to 250,000 SSU / 1 to 55,000 cSt Temperature Range: -60o to 500o F / -50o to 260o C

Rotary Lobe Pumps Home Internal Gear Pumps External Gear Pumps The Rotary Lobe pumping principle uses two rotors. These unmesh on the suction side to allow atmospheric pressure to draw fluid in and carry it around the perimeter of the casing, then the rotors mesh on the discharge side to force fluid out. Bi-, tri- and multi-lobe rotor forms are available depending on the fluid to be pumped, with bi-wing rotors shown here. The rotors are driven by a timing gear to prevent rotor-to-rotor contact. The large voids created are particularly suited to highly viscous fluids, slurries and shear sensitive liquids. Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Special Pumps & Accessories

Industrial Rotary Lobe Home Industrial Rotary Lobe Internal Gear Pumps Industrial Rotary Lobe Pumps Lobe pump design offers low-shear, high- pressure operation. Specially designed for the rigors of industrial applications. Stainless steel or steel construction Bushings on both sides of rotors minimize shaft deflection Adjustable bearing assembly eliminates shimming for setting end clearances Cartridge, single or double mechanical seal options Lap joint flanges can be rotated to fit existing piping External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series RL41507 Special Pumps & Accessories Capacities: to 460 gpm / 104 m3/hr Pressures: to 300 psig / 20 bar Viscosity Range: 28 to 2,000,000 SSU / 1 to 440,000 cSt Temperature Range : 400o F / 205o C

DuraLobe® Bi-Wing Rotor Pumps Internal Gear Pumps Home Dura Lobe®Bi-wing DuraLobe® Bi-Wing Rotor Pumps For sanitary or industrial applications, this bi-wing rotor lobes pump provide superior CIP cleanability due to seal placement directly behind the rotors. 3A sanitary design with quick-clamp or ACME ports Industrial design with flanged or NPT ports. Stainless steel construction Back pull-out shaft cartridges for easy maintenance Mechanical seal or O-ring seal options Internal Gear Pumps External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series S3 Special Pumps & Accessories Capacities: to 600 gpm / 140 m3/hr Pressures: to 200 psig / 14 bar Viscosity Range: 28 to 500,000 SSU / 1 to 110,000 cSt Maximum Temperature : -20o to 300o F / -30o to 150o C

Classic Tri-Lobe Pumps Internal Gear Pumps Home Classic Tri-lobe Classic Tri-Lobe Pumps For sanitary or industrial applications, this traditional tri-lobe pump combines an efficient rotor profile with gentle pumping action. 3A sanitary design with quick-clamp or ACME ports Industrial design with flanged or NPT ports. Stainless steel construction Cartridge seal with single, single-quenched or double-flushed arrangements Jacketing and pressure relief valve options Internal Gear Pumps External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Series IC3 Special Pumps & Accessories Capacities: to 650 gpm / 148 m3/hr Pressures: to 175 psig / 12 bar Viscosity Range: 28 to 500,000 SSU / 1 to 110,000 cSt Maximum Temperature : -20o to 350o F / -30o to 170o C

Concept SQ Ultra Hygienic Home Concept SQ Ultra-Hygienic Pumps For critical-hygienic applications requiring aseptic, sterile or clean process environments. Eliminates potential product-retention areas with self-draining design. 3A sanitary design with quick-clamp or ACME ports Certified by Campden & Chorleywood to comply with EHEDG protocol 316L stainless steel construction Front-loading single, single-flushed or double-flushed mechanical seals Multi-lobe rotors retained from outside pumping area Controlled-compression joint on front cover eliminates product-retaining crevices Concept SQ Ultra Hygienic Internal Gear Pumps External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Series SQ3 Gerotor Pumps Special Pumps & Accessories Capacities: to 480 gpm / 109 m3/hr Pressures: to 215 psig / 15 bar Viscosity Range: 28 to 500,000 SSU / 1 to 110,000 cSt Temperature Range : -20o to 350o F / -30o to 170o C

Gerotor Pumps Home Internal Gear Pumps External Gear Pumps Viking Mag The Gerotor pumping principle uses and inner (drive) gear and outer (driven) gear. These unmesh on the suction side to allow atmospheric pressure to draw fluid in, then the gears mesh on the discharge side to force fluid out. The simple, two-moving part design is commonly used in OEM lubrication and hot oil applications. Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Special Pumps & Accessories

Home Internal Gear Pumps Gerotor Pumps External Gear Pumps Viking Mag Simple, economical, low-flow pumps for a variety of clean, lubricating-fluid applications. 4 sizes 4-bolt motor mount or foot bracket mount Cast iron construction Lip seal standard, mechanical seal optional Pressure relief valve optional External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Series GR-0955 Gerotor Pumps Special Pumps & Accessories Capacities: to 10 gpm / 2.3 m3/hr Pressures: to 100 psig / 7 bar Viscosity Range: 28 to 2,500 SSU / 1 to 550 cSt Maximum Temperature : 450o F / 230o C

Special Application Pumps Home Special Application Pumps Special Pumps Internal Gear Pumps Viking designs and builds custom pumps with special features for special applications and OEMs. Some examples: Asphalt pumps with jacketed casing, head, rotor bearing sleeve, and optional relief valve Abrasive liquid pumps with hardened construction and silicon carbide seals Ammonia pumps with double mechanical seal, pressurized seal chamber and oil reservoir, lubricated idler bushings and adjustable return-to-tank bypass valves Fluid transfer units with matched fluid-transfer pump and fluid power motor UL listed LP gas fueling pumps with O-ring gaskets, lubricated idler bushings, and adjustable return-to-tank bypass valves External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Abrasive Liquid Pump Series 4625 Gerotor Pumps Special Pumps & Accessories

Special Pumps & Accessories Home Flow Manager Internal Gear Pumps Pump Accessories Viking provides a variety of pump accessories to complete a pumping system. Fully assembled packages including baseplates, motors, couplings, controls and other accessories Viking Flow Manager® controllers for monitoring and controlling flow rates, without intrusive flow meters, for metering and batch delivery systems Helical gear reducers (2.24:1 to 7.95:1 speed reduction) Lid-Ease® basket strainers (flows to 1500 gpm / 340 m3/hr) Belt drive packages External Gear Pumps Viking Mag Drive® Pumps Rotary Lobe Pumps Gerotor Pumps Viking Flow Manager® Special Pumps & Accessories