COMPARISON BETWEEN MSF AND RO

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Presentation transcript:

COMPARISON BETWEEN MSF AND RO Multi-Stage Flash Reverse Osmosis ADVANTAGES reliable, robust process more than 30 years of experience not sensitive to feed water quality long service life time significant cost savings due to the possible manufacturing in the client country DISADVANTAGES higher specific investment cost higher specific exergy consumption limited to high capacities ADVANTAGES lower specific investment cost lower specific exergy consumption any capacity possible DISADVANTAGES sensitive to feed water quality, danger of biofouling strong dependence on membrane/module manufacturer highly qualified manpower needed for operation and maintenance high consumption of chemicals

KEY ISSUES FOR MEE PROCESS approximately the same performance ratio with fewer than half of number of effects higher thermal efficiency using a lower temperature heating steam lower power consumption for pumping possibility of simple modification in the process configuration higher operating flexibility with a shorter start-up period stable operation over a load range of 30 120% versus 70 110% reliable capability of combination with both thermal and mechanical vapour compression lower specific capital cost lower maintenance and operating expenses Multiple Effect Evaporation process has many attractive characteristics in comparison with Multi-Stage Flash Main reasons of the enormous diffusion of MSF in MENA countries are: reliability long-time experience high capacity scarce importance of energy saving

SOLAR DESALINATION countries with fresh water shortage can generally rely on high values of solar irradiance solar energy availability is maximum in the hot season when fresh water demand increases and resources are reduced water constitutes a medium which allows to store for a long time possible energy surplus, economically and without significant losses lack of water usually takes place in isolated areas, like rural regions or small islands, where the soil occupation is not critical and the cost of traditional means of supply may dramatically rise POSSIBLE BENEFITS ADDITIONAL REMARKS FOR SMALL SCALE APPLICATIONS Capacity up to 1,000 m³/d [domestic water needs of a community of more than 5,000 people] low capital cost reduced construction time utilisation of local manpower and materials simple management

In general solar energy can feed any desalination process COUPLING OPTIONS DESALINATION PROCESS SOLAR TECHNOLOGY MSF MEE MVC RO Concentrating Parabolic Collectors (Solar thermoelectric station producing both electricity and eventually heat through a cogeneration arrangement)  Flat Plate/Evacuated Tubular Collectors Salt Gradient Solar Pond Photovoltaic In general solar energy can feed any desalination process Systems for the generation of high temperature heat (linear parabolic collectors, solar towers) MEE driven by low temperature solar thermal collectors, both flat plate and evacuated tubular Options RO coupled with photovoltaic panels MEE coupled with salt gradient solar pond larger capacities are requested a combined demand of power must be present economic feasibility is still too far Alternative systems

Accurately estimate the production cost of desalted water; 1.  ECONOMIC ANALYSIS OF THE TWO OPTIONS Special attention was paid to two different options for possible coupling between solar system and a desalination unit (PV/RO and ST/MEE), in order to: Accurately estimate the production cost of desalted water; Single out the possible factors to fill the gap between the production cost by solar and conventional technologies; Address other basic aspects of a solar system such as the initial investement and required area. Overall water production cost is influenced by several local factors, like the market status of solar systems, financing conditions, labor and pre-treatment cost, fuel and electricity price.  

The values of the technical parameters and solar irradiance assumed to estimate the water production cost, are reported below. Utilization factor 0.9 Annual solar energy (kWh/m²) 2,000 Peak radiation (W/m²) 1,000 PV modules efficiency 0.1 Motive steam temperature for MEE (°C) 70 Solar collector average efficiency 0.5 Electric energy need in RO (kWh/m³) 5 Electric energy need in MEE (kWh/m³) 2 Thermal energy need in MEE (kWh/m³) 60

Maintenance (% of plant cost) Values of the common economic parameters are listed in the table given below. PV/RO ST/MEE Conventional System life (years) 25 30 Interest rate (%) 8 5 Maintenance (% of plant cost) 2 Manpower ($/m³) 0.1 0.05 Pre - treatment ($/m³) 0.035 0.025 Elec tricity ($/kWh) 0.04

PV modules cost for a 10 MW size ($/Wp ) 3 PV modules cost for a 100 kW size ($/Wp 6 Battery supply (h) 12 Battery cost (% of modules cost) 15 Annual rate of batteries replacement (%) Electronic device cost (% of PV plant cost) 5 RO plant cost for a 10,000 m³/d size ($/(m³/d)) 1,000 Scale factor 0.9 Membranes cost (% of RO plant cost) 60 Annu al rate of membranes replacement (%) 10 Values assigned to estimate the water cost by the PV/RO system.

Values assigned to estimate the water cost by the ST/MEE system Collector cost fo r a 100,000 m² area ($/m²) 150 Collector cost for a 10,000 m² area ($/m²) 250 Storage cost (% of collector cost) 20 MEE plant cost for a 10,000 m³/d size ($/m³/d) 1,200 Scale factor 0.7 Values assigned to estimate the water cost by the ST/MEE system

For each analyzed option the trend of the production cost, when the capacity varies between 500 and 5,000 m³/d, is shown in the Fig.

Specific plant cost as a function of plant capacity by means of two solar systems (PV/RO and ST/MEE) and a conventional one.

Operation and maintenance specific cost as a function of plant capacity by means of two solar systems (PV/RO and ST/MEE) and a conventional one.

ALTERNATIVE OPTIONS CONVENTIONAL RO/PV SOLAR MEE/SGSP reference value for the water production cost can be assumed equal to 1 $/m³ in case of medium to small size desalination processes connected to the electric grid CONVENTIONAL desalination system typically used in stand-alone configuration is a reverse osmosis process coupled with a diesel powered generator; due to the additional charges for transporting and fuel storage, water production cost can rise up to 1.5 $/m³ Specific capital cost 4,200 $/(m³/d) Water production cost 2 $/m³ Specific area 10 m²/(m³/d) RO/PV SOLAR Specific area 70 m²/(m³/d) Specific capital cost 3,700 $/(m³/d) Water production cost 1.5 $/m³ MEE/SGSP

COMPARISON BETWEEN SOLAR OPTIONS RO COUPLED WITH PHOTOVOLTAIC ADVANTAGES DRAWBACKS lowest specific soil occupation ideal for stand-alone configuration any capacity possible with no dramatic rise in cost best potential towards further cost reduction sensitive to feed water quality advanced materials required complexity of design and management most costly operation due to membrane and battery replacement MEE COUPLED WITH SALT GRADIENT SOLAR POND ADVANTAGES DRAWBACKS competitive water production cost lowest investment simplified operation due to limited piping and absence of coverings use of discharged brine for salt gradient preservation availability of a huge area adequate mechanical and thermal characteristics of the ground long time for design, simulation, construction and fully operating difficulty in reliable predictions

SOLAR DESALINATION (CONCLUSION) Compared to conventional processes, water cost using solar desalination for plants of capacity 1000– 5000 m3/day, is still quite expensive. For remote areas with no access to electricity, conventional systems water cost rises up to 1.5 $/m³ Cost is 0.6 $ lower for the PV/RO system in comparison with ST/MEE system Also, solar field area in case of PV/RO system is small (nearly 8 m2 compared to little less than 20 m2 per m3/day of installed capacity). ST/MEE is more sensitive to scale effect: doubling capacity MEE and RO cost falls down over 20% and less than 10% respectively Hybrid system i.e. ST/MEE with auxiliary fossil fuel boiler allows quite a large cost reduction, because solar source exploitation can be optimised and consequently solar field cut down

CONCLUSIONS (IN GENERAL) Seawater desalination has already confirmed its potentiality to resolve the fresh water problems in numerous countries. It is, however, to be noted that in spite of the good reliability and favourable economic aspects of desalination processes, the problem of high energy consumption till remains to be resolved. In particular, advantages of photovoltaic become decisive for stand-alone configurations and smaller sized systems (approx. 1000 m3/day). In addition, ground requirements are less than half with better expectations of cost reduction. On the other hand photovoltaic coupled with reverse osmosis is not suitable for severe operational conditions regarding the feed water. Also, the technology may become too onerous under specific circumstances, for example if know how and materials are not locally available For large scale plants coupling of desalination processes with high temperature solar technologies needs to be investigated thoroughly. In case of extraordinarily costly traditional means of water supply and availability of possible financing at low interest rates for renewable sources, solar desalination can be a viable option.

PERSPECTIVES Competitiveness of low temperature solar thermal collectors driven desalination systems Solar collectors Multiple effect evaporation process Increase in collectors efficiency to specific cost ratio Development of relatively low priced concentrating collector to feed more efficient desalination systems, as TVC-MEE Market growth due to innovative applications of the product Improvement of the efficiency of low top brine temperature systems Reduction of electric energy requirements Development of reasonably priced small size devices By far the most critical system component

Solar Laboratory activities R&D activities on desalination have been undertaken during the recent years with the main purpose of extending the field of solar energy application In the past, a solar still was designed, installed and experimented Photovoltaic driven desalination plant has been designed New Generation of Solar Thermal Systems NEGST Main targets of ENEA: pre-normative work collaborating with Demokritos identification and characterization of the most suitable technologies in collaboration with main South European Institutions development of simplified tools for designing and performance assessment with support from Polytechnic of Milan. 18 organisations out of 14 different European countries

Acknowledgements Ing. Domenico MARANO Dr. Vincenzo SABATELLI Dr Vincenzina SARNO Dr. Isabella DE BARI Last but not the least my thanks are due to all the participants.