1 International Helicopter Safety Team Latin America Regional - June 2007 Proven Helicopter Risk Reduction Measures June 2007 Latin America Regional International.

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Presentation transcript:

1 International Helicopter Safety Team Latin America Regional - June 2007 Proven Helicopter Risk Reduction Measures June 2007 Latin America Regional International Helicopter Safety Symposium ABRAPHE International Flight Safety Seminar Sao Paulo, Brazil Bob Sheffield Shell Aircraft Ltd & IHST Executive Committee

2 International Helicopter Safety Team Latin America Regional - June 2007 Overview The current problem and the goal for improvement What’s been proven already What remains to achieve the goal Justifying the necessary risk mitigation measures Conclusions and summing up

3 International Helicopter Safety Team Latin America Regional - June 2007 Three Main Points The risk of flying in a helicopter is an order of magnitude greater than in an airliner– we have a problem Helicopter safety can be improved significantly – we can fix it: –Proven risk mitigations are available for helicopters. –We need new helicopters built to the latest design standards. To be effective at lowest possible cost requires a combined effort from: –Regulators –Manufacturers –Operators –Their customers - we need your help

4 International Helicopter Safety Team Latin America Regional - June 2007 Cooperation is Key The best safety records come from those operations where either regulatory oversight or corporate care is highest. Corporate care is usually more expensive and less effective when the operators serve customers with different standards. If everyone in the industry (manufacturers, operators, regulators, and their customers) works together to implement the known, cost-effective solutions, these risk mitigations will be more effective and less costly.

5 International Helicopter Safety Team Latin America Regional - June 2007 Oversight and Air Safety Performance Currently Vary Greatly with the Type of Operation Fatal Accidents/million hrs Commercial airline0.6 Commuter airline2.0 Offshore helicopter transportation6.2 Helicopter support for seismic operations 23.0 … and across operators within a given type of operation

6 International Helicopter Safety Team Latin America Regional - June 2007 While airline safety trends are improving, Helicopter safety trends are not improving. We know we have a problem, and we are confident that we know how to fix it.

7 International Helicopter Safety Team Latin America Regional - June 2007 Opportunities for Safety Improvements The airline industry has made significant improvements in its safety record over the last 30 yrs through the introduction of: –Damage tolerant design; system redundancy; improved reliability/crashworthiness –Modern flight simulators –Engine and vibration monitoring systems to identify incipient failures –Safety Management Systems and Quality Assurance to reduce human errors –Flight data monitoring programs (FOQA) –Disciplined take-off and landing profiles (e.g. stabilised approach) –EGPWS/TAWS; TCAS All of these are available today for helicopter operations and are being implemented in some parts of the helicopter industry. However some helicopter industry segments have adopted few of these measures. We need to apply all these risk reduction measures to all helicopter operations.

8 International Helicopter Safety Team Latin America Regional - June 2007 The Helicopter Safety Goal OGP Safety Commitment: “The individual risk per period of flying exposure for an individual flying on OGP contracted business should be no greater than on the average global airline.” This goal coincides with IHST’s goal of reducing the current helicopter accident rate by 80%. This presentation will show you how this goal can be achieved.

9 International Helicopter Safety Team Latin America Regional - June 2007 Overview The current problem and the goal for improvement What’s been proven already What remains to achieve the goal Justifying the necessary risk mitigation measures Conclusions and summing up

10 International Helicopter Safety Team Latin America Regional - June Target 2000 Target 2005 Shell’s Fatal Air Accident Rate Target 2008

11 International Helicopter Safety Team Latin America Regional - June 2007 >10 ~ 2

12 International Helicopter Safety Team Latin America Regional - June 2007 Overview The current problem and the goal for improvement What’s been proven already What remains to achieve the goal Justifying the necessary risk mitigation measures Conclusions and summing up

13 International Helicopter Safety Team Latin America Regional - June 2007 Shell Aircraft Analysed Accident Data to Evaluate Potential Risk Mitigations OGP published data on offshore accidents – GOM and Worldwide NASA/TM – – US Civil Helicopter Accidents 1963 – 1997 Individual NTSB/AAIB Accident Reports Annual Business Turbine Accident Review 1993 through 2003 – Breiling Associates Design Reviews FAA Final Rules – 14CFR Parts 27 and 29 and associated NPRMs –Amendments 12 through 47 (Part 29) –Amendments 11 though 40 (Part 27) Type Certificate Data Sheets for offshore helicopters Design certification reviews with Sikorsky and Eurocopter specialists on S76 and AS332 CAA Paper 2003/1 – Helicopter Tail Rotor Failures UKCAA Mandatory Occurrence Reports for S76 and AS332 SINTEF Helicopter Safety Study 2 – Dec 99

14 International Helicopter Safety Team Latin America Regional - June 2007 In Sum - What Have We Learned? Essential Pre-requisites for Safe Operations –Safety culture supported by Quality and Safety Management systems Equipment fit –Appropriate to the operation –HUMS/EGPWS/TCAS and cabin egress modifications Pilot procedures –Helicopter Flight Data Monitoring (HFDM, also known as HOMP or FOQA) –Flight simulator training in LOFT scenarios emphasising CRM –Helideck performance profiles Helideck management –Helicopter Landing Officer and Helideck Assistant training –Helideck procedures System failure management –HUMS/VHM/EVMS –Engine monitoring –Flight Simulator training Human error in maintenance –Human factors training –Duplicate inspections/RIIs –HUMS/VHM/EVMS All these items are addressed in OGP’s Aircraft Management Guide, and will mitigate risk, but they are unlikely to achieve the long term safety goal.

15 International Helicopter Safety Team Latin America Regional - June 2007 All But The Latest Helicopters Have Significant Design Gaps “Most important issues would be to improve helicopter design and continuous airworthiness” - SINTEF “The evidence that tail rotors were … not meeting the spirit of airworthiness requirements, was stark and compelling” – UK CAA “..This means that the helicopter is not considered airworthy without HUMS installed and in function.” – Norwegian Committee for Review of Helicopter Safety Typical aircraft in common use today - AS-332 Super Puma, Bell 412, and S- 76 were designed to requirements that are now over 25 years old Latest design requirements offer: –Improved performance with one engine inoperative –Redundant systems with flaw tolerance –Fail safe designs –Digital flight management systems to reduce pilot workload, improve situational awareness, and help cope with emergencies –Crashworthy airframe, fuel cells, and passenger/crew seats

16 International Helicopter Safety Team Latin America Regional - June 2007 Old Cars & Vans How many of you are driving vehicles like these with: –No seat belts or shoulder harnesses –No anti-skid braking system (ABS) –No airbags –Low power engines with normally aspirated carburettors How many companies would use such vehicles to transport their workers ?

17 International Helicopter Safety Team Latin America Regional - June 2007 Old Helicopters Yet many helicopter operations still use aircraft such as B212 and AS350 that were designed in a similar era (1960/70’s) and to equivalent safety standards. Whilst certification standards for new design aircraft have changed, these models have continued to be built to old certification standards under “grandfather rights.”

18 International Helicopter Safety Team Latin America Regional - June 2007 We Have Clear Opportunities for Improvement What has the airline industry done in the intervening years? –Damage tolerant design, system redundancy, improved reliability –Modern flight simulators –Engine and vibration monitoring systems to identify incipient failures –Safety Management Systems to reduce human errors –Flight data monitoring programs (FOQA) –Disciplined take-off and landing profiles (e.g. stabilised approach) –EGPWS/TAWS; TCAS Helicopter mitigation available now or in the near future: –Damage tolerant design, improved handling qualities, glass cockpit –High fidelity simulators + LOFT with CRM –HUMS/VHM/EVMS – resourced and managed –Quality/SMS, Ops Controls, Helideck Management –HOMP/HFDM – resourced and managed –Performance Class1/2e & helideck operating profiles –EGPWS/TCAS

19 International Helicopter Safety Team Latin America Regional - June 2007 New Types EC 135 Agusta Westland 139 EC 225 Sikorsky S92

20 International Helicopter Safety Team Latin America Regional - June 2007 Overview The current problem and the goal for improvement What’s been proven already What remains to achieve the goal Justifying the necessary risk mitigation measures Conclusions and summing up

21 International Helicopter Safety Team Latin America Regional - June 2007 Seven Key Initiatives Requires development work Percentage of Accidents Reported in NASA Study Preventable by Individual Mitigation Measures

22 International Helicopter Safety Team Latin America Regional - June 2007 Proving That Risk Reduction Measures are Justified Use a layered defence model in Microsoft Excel as a predictive tool to calculate the incremental risk reduction for a given measure. Apply the risk reduction in question to the expected exposure; i.e., number of helicopters, flying hours per year, and number of passengers per flight. Use the incremental cost to calculate the implied cost of avoiding a fatality (ICAF) and the individual risk of fatality per annum (IRPA). Compare these outcomes to your company’s risk management guidelines; e.g., ICAF of $50 million, IRPA of 1 in 10,000.

23 International Helicopter Safety Team Latin America Regional - June 2007 Mitigation Potential – NASA Data for Generic Twin Risk mitigation measures applied to accident causes with 3 levels of diminishing efficacy.

24 International Helicopter Safety Team Latin America Regional - June 2007 Example: Old vs. New Design Expected FAR =3.05 per million flying hours Expected FAR = 1.25 per million flying hours

25 International Helicopter Safety Team Latin America Regional - June 2007 ICAF and IRPA ICAF = Incremental Cost per Annum divided by the Incremental Lives Saved per Annum –Incremental Lives Saved per Annum = (Incremental Reduction in Fatal Accident Rate) * (Flying Hours per Annum) * (Average Number of Occupants) * (Average Percentage of Occupants Killed in Fatal Accidents) IRPA = (Fatal Accident Rate) * (Individual Flying Hours per Annum) * (Average Percentage of Occupants Killed in Fatal Accidents)

26 International Helicopter Safety Team Latin America Regional - June 2007 Shell’s Helicopter Replacement Plan Early Model TypesMid-Generation Types S76 A/B, B212, B214ST, S61N, AS365N etc A109 Power, AS332L, B412EP, S76C etc Exposure Hours (per annum) As soon as reasonably practicable, AND no later than next contract renewal. By 1 Apr < 1200 By 1 Apr 2008By 1 Apr 2011 < 600 By 1 Apr 2011By 1 Apr 2013

27 International Helicopter Safety Team Latin America Regional - June 2007 Overview The current problem and the goal for improvement What’s been proven already What remains to achieve the goal Justifying the necessary risk mitigation measures Conclusions and summing up

28 International Helicopter Safety Team Latin America Regional - June 2007 How To Achieve the Air Safety Goal Customers must commit to the goal and contract for higher standards. Manufacturers must support HUMS/VHM/EVMS, the latest design standards (FAR ) and provide affordable solutions for legacy aircraft. Operators must adopt proven global best practices as their minimum standard Regulators must support proven global best practices. All stakeholders must support these initiatives: –Transition to new aircraft built to the latest design standards on new contracts. –Require annual training in flight simulators to practice crew coordination during emergency procedures. –Equip all helicopters with Vibration & Health and Engine Monitoring Systems such as HUMS/VHM/EVMS –Require operators to implement quality and safety management systems. –Require operators to implement HFDM (HOMP). –Require operators to fly profiles that minimize the risks of engine failure. –Equip all helicopters with EGPWS/TAWS (or AVAD) and TCAS/ACAS

29 International Helicopter Safety Team Latin America Regional - June 2007 We have many imperatives to make these improvements! Respect for people – the disparity between helicopter safety and airline safety ALARP – we know what can be done and that the cost is not disproportionate to the benefits to be gained The Ford Pinto story The “Red Face” test Good business sense – safer operations will attract more customers.

30 International Helicopter Safety Team Latin America Regional - June 2007 OGP’s Life-Saving Target Set in 2005 In 10 years of OGP offshore and seismic helicopter operations with –Fatal accident rate – 6.4 per million hours – 23 per million hours 51 fatal accidents – 15 fatal accidents 250 fatalities – 40 fatalities In 10 years of OGP offshore and seismic helicopter operations with –Fatal accident rate – 2.0 per million hours (like current North Sea record) 18 fatal accidents – 0.8 fatal accidents 78 fatalities – 2.3 fatalities Lives saved – 172 and 38 In 10 years of OGP offshore and seismic helicopter operations with –Fatal accident rate – 1.0 per million hours 9 fatal accidents – 0.4 fatal accidents 39 fatalities – 1.1 fatalities Lives saved – 211 and 39

31 International Helicopter Safety Team Latin America Regional - June 2007 My Plea To All of You Please join the IHST and contribute your knowledge and data to the process. Help us “raise the bar” for all helicopter operators. –Make helicopter safety a feature that attracts customers. –Make the best risk reduction measures more affordable. Support IHST goal of reducing helicopter accidents by 80% and by implementing the risk reduction measures featured in this presentation.

32 International Helicopter Safety Team Latin America Regional - June 2007 Questions?