Conducting a PPE Hazard Assessment
OBJECTIVES Review general concepts of personal protective equipment What is a hazard assessment When is one required How to conduct one Cover the process for training employees
WHAT IS.... Commonly referred to as “PPE” Includes a wide variety of devices PPE acts as a “barrier” against hazards Last line of defense against a hazard, not primary PERSONAL PROTECTIVE EQUIPMENT
HIERARCHY OF CONTROLS Elimination Chemical Substitution Engineering controls –Safeguarding technology Equipment redesign Using local exhaust fans or chemical fume hoods Administrative controls –Training and procedure Job rotation Contracting out work PPE –Last line of defense, not primary –In some cases PPE should be used in conjunction with above controls in case of failure
WHAT IS.... In simple terms an assessment determines: If “PPE” is needed What type is needed Where and when it is needed Who needs it HAZARD ASSESSMENT Is an evaluation of a work place, or work situation, as to the potential for hazards that an employee may encounter while performing the job.
WHY HAZARD ASSESSMENTS To keep workers safe To establish the minimum “PPE” requirements for job, task and/or work areas with potential injury exposure To comply with OSHA standards (general) (eye/face) (respiratory) (head) (foot) (electrical) (hands)
REQUIREMENTS Perform hazard assessments Select and provide appropriate PPE Inform, fit and train employees on PPE Review to ensure forms up- to-date and accurate Employer Attend required PPE training sessions Wear PPE as required Clean, maintain, and properly care for PPE Notify supervisor if repair or replacement of equipment is necessary Employee
Hazard Assessment WHERE DO WE START?
By reviewing accident and illness reports (include close calls & near misses) Is there a work area that seems to have more accidents and injuries than others? Is there a type of injury that seems to occur more frequently than others? If injury and illness reports don’t show a starting point, consider: Label or MSDS New tasks or positions Tasks that have changed Non-routine jobs Routine jobs When you’ve got your starting point, conduct a walk-through survey
Involve employees in survey process Observe and record Layout of workplace (all functions that are performed) Location of co-workers and other processes / tasks Classify hazards in these basic categories: Impact (falling/flying objects) Penetration (sharp objects piercing feet, hands, or other parts of body) Compression (roll-over or pinching objects) Chemical exposure (inhalation, ingesting, skin contact, eye contact or injection) Extreme heat/cold Respiratory (dusts, mists or other unhealthy breathing air) Falls Electrical Excessive noise Water (potential for drowning or fungal infections caused by wetness) WALK-THROUGH SURVEY
ORGANIZE DATA Compile the information gathered from: Walk-through survey Label and MSDS review Review of injury, illness & close call Determine method (form) to record results of assessment in writing Identify the scope of assessment: For a specific worksite For a specific job description (Pest Technician, Termite Technician etc) For an individual task completed by employees (bed bug etc) Arrange information according to body parts at risk:
ANALYZE DATA Estimate injury potential in each hazard group by determining: Type of injuries that could occur without PPE Rate the SEVERITY of injury that would reasonably be expected to result from exposure to the hazard Rate the PROBABILITY of an accident actually happening. The possibility of exposure to several hazards at once
SELECT CONTROL METHOD Select an appropriate solution to each hazard Remember the hierarchy of controls: Elimination Chemical Substitution Engineering controls –Equipment redesign –Process change Administrative controls –Job rotation –Contracting work out PPE
SELECTION GUIDELINES Must meet ANSI Z Eye protection is classified as “Basic” or “High” impact Frame and lens markings –Mark or logo identifying Mfg –Z87 (basic) –Z87+ (high impact) –Z87-2 (marking for prescription frame) Face shields are considered secondary protection Visually inspect safety glasses for: –Scratches –Pitted or cracked lenses –Bent or broken frame parts Clean and maintain according to MFG’s requirements Set-up a replacement schedule Safety Glasses
SELECTION GUIDELINES Must meet ANSI Z Two types –Type I (provides top impact protection) –Type II (provides lateral protection plus top protection) Three classes –Class E (electrical – tested to withstand 20,000 volts) –Class G (general – tested at 2,200 volts) –Class C (conductive – no electrical protection) Markings – can be worn frontwards or backwards –“LT” meets new lower temp testing (-30° C / -22° F) –“HV” meets high visibility color requirements –Month and date markings Hard Hats
SELECTION GUIDELINES Visually inspect shell for: –Cracks, nicks –Holes and dents –Loss of surface gloss –Other signs of wear Visually inspect suspension for: –Cracks or tears –Frayed or cut straps –Loss of flexibility –Other signs of wear Clean shell and suspension at regular intervals according to Mfg instructions Store away from extreme temperatures or direct sunlight Set-up a replacement schedule Hard Hats
SELECTION GUIDELINES Must meet the following consensus standards –ASTM F (Test methods); ASTM F (Performance Requirements) –ANSI Z The “Code” –ANSI Z41 PT 99 (identifies the standard and part) –F I/75 C/75 (applicable gender; resistance to impact or compression and rating) –Mt/75 EH (Used to reference additional sections of the standard) Fitting techniques –Buy for the larger foot –Don’t cramp toes –Maintain 3/8” to 1/2“ from tip of longest toe to end of shoe Inspect footwear for: –Cracked, torn or worn uppers –Wear, holes, tears, cracks or loss of tread on bottom –Separation between sole and upper Clean and maintain according to MFG’s requirements Set-up a replacement schedule Safety Shoes
TRAINING Mandated by regulations Four W’s Who What When Where How to properly put on, take off, adjust, and wear Limitations of the PPE Proper care, maintenance, useful life and disposal Retraining is required for, but not limited to, the following: Changes in the workplace or changes in the type of PPE to be used render previous training obsolete Inadequacies in an employee’s knowledge in the use of the PPE DOCUMENT
SUMMARY Assess the workplace for hazards Use engineering and work practice controls to eliminate or reduce hazards before using PPE Select appropriate PPE to protect employees from hazards that cannot be eliminated Inform employees why the PPE is necessary and when it must be worn Train employees how to use and care for their PPE and how to recognize deterioration and failure Require employees to wear selected PPE in the workplace Keep assessments accurate and up-to-date Employers must implement a PPE program where we:
QUESTIONS