Team 19 CNT Reinforced Ceramics 3D Printer Midterm II Presentation Team Members Ernest Etienne, M.E. Cody Evans, I.E. Basak Simal, M.E. Daphne Solis, I.E.

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Presentation transcript:

Team 19 CNT Reinforced Ceramics 3D Printer Midterm II Presentation Team Members Ernest Etienne, M.E. Cody Evans, I.E. Basak Simal, M.E. Daphne Solis, I.E. Sonya Peterson, M.E. Sam Yang, M.E. Advisors Dr. Cheryl Xu, FSU Dr. Wei Guo, FSU Dr. Yong Huang, UF Course Professors Dr. James Dobbs Dr. Nikhil Gupta Dr. Okenwa Okoli Dr. Chiang Shih

2 of 16 Team 19 CNT Reinforced Ceramics 3D Printer Contents Scope Overall Process Motivation Experiments Prototype Assembly Future Actions Daphne Solis Figure 1. The TAZ 3D printer to be retrofitted.

3 of 16 Team 19 CNT Reinforced Ceramics 3D Printer S COPE Modifying an existing 3D printer to extrude a liquid polymer The polymer must be cured before extruding the next layer Ultimate Goal: Print a basic 3D object Daphne Solis Liquid Precursor Cured Solid Polymer Solid Ceramic Matrix ←Project Scope

4 of 16 Team 19 CNT Reinforced Ceramics 3D Printer P ROCESS Daphne Solis Figure 2. (A) Liquid pure polymer (B) Cured solid polymer matrix (C) Solid ceramic matrix (A) (B) (C) ←Project Scope

5 of 16 Team 19 CNT Reinforced Ceramics 3D Printer M OTIVATION Mechanical Properties: ≈26% higher strength Electrical Properties: Conductivity increases by 25% Thermal Properties: Increases by 10% along the z-axis Chemical Properties: Oxidation resistance, higher durability Daphne Solis

E XPERIMENTS

7 of 16 Team 19 CNT Reinforced Ceramics 3D Printer P REVIOUS E XPERIMENTS Samuel Yang Pure polymer mixed with UV curing reagent Extrusion by droplets Tested with smallest needle gauge Used various print stage surfaces Figure 3. Extruded droplets of the pure polymer mixed with the UV curing reagent

8 of 16 Team 19 CNT Reinforced Ceramics 3D Printer C URRENT E XPERIMENTS Nano-powders added to the mixture Achieved desired percentage of CNT Tested with different gauge size needles Varied flow rate Excess material control Samuel Yang Figure 4. Experimental setup Figure 5. Extrusion of polymer mixed with CNT

9 of 16 Team 19 CNT Reinforced Ceramics 3D Printer T ESTING / E XPERIMENTS Samuel Yang

10 of 16 Team 19 CNT Reinforced Ceramics 3D Printer T ESTING / E XPERIMENTS Samuel Yang

P ROTOTYPE A SSEMBLY

12 of 16 Team 19 CNT Reinforced Ceramics 3D Printer PC C ONTROL & L AB S ETUP Cody Evans Repetier-Host Netfabb Basic TeamViewer Solidworks

13 of 16 Team 19 CNT Reinforced Ceramics 3D Printer V ARIABLE S YRINGE P UMP Cody Evans

14 of 16 Team 19 CNT Reinforced Ceramics 3D Printer C URING L AMP A RRAY Cody Evans 4 x 9W Fluorescent Lamps Syringe Cured Part 120V AC Supply 5V Supply 5V Switching Signal Power Board

15 of 16 Team 19 CNT Reinforced Ceramics 3D Printer F UTURE A CTIONS Mount UV lamps Adjust printer profile to adjust extrusion process Submit printed parts for sponsor approval

Questions?