Ken YoussefiProduct Design I, SJSU 1 Design three chess sets. The pieces could be solid or hollow. Only extrusion can be used to manufacture the pieces. The extruded section could be cut at any length or angle. Do not design any pieces requiring a turning operation. The objective is to design a chess set that is inexpensive, elegant, artful and unique. The cost is influenced by the number of extrusions, the fewer the number of extrusions the lower the cost. The cost is also effected by the number of operations (cut) performed to change shape. Three Chess Sets Traditional pieces, turning operation
Ken YoussefiProduct Design I, SJSU 2 Six extrusions are needed, but no machining is required
Ken YoussefiProduct Design I, SJSU 3 One extrusion is needed, but a lot of machining is also required, expensive. Not a good design for the extrusion process
Ken YoussefiProduct Design I, SJSU 4 One extrusion is needed, but too much machining is required, not a good design.
Ken YoussefiProduct Design I, SJSU 5 One extrusion with a lot of machining (cutting), not acceptable
Ken YoussefiProduct Design I, SJSU 6 Six extrusions are needed, and some machining is required.
Ken YoussefiProduct Design I, SJSU 7 Not suitable for extrusion
Ken YoussefiProduct Design I, SJSU 8 One extrusion is needed, but too many machining processes.
Ken YoussefiProduct Design I, SJSU 9 One extrusion with some machining
Ken YoussefiProduct Design I, SJSU 10 Six extrusions are needed, and a lot of machining is required, not an acceptable design
Ken YoussefiProduct Design I, SJSU 11 Six extrusions with a lot of machining, not acceptable.
Ken YoussefiProduct Design I, SJSU 12 Six extrusions Not suitable for extrusion process
Ken YoussefiProduct Design I, SJSU 13 Not acceptable Six extrusions are needed, and a lot of machining is required.
Ken YoussefiProduct Design I, SJSU 14 One extrusion, but not much of a design
Ken YoussefiProduct Design I, SJSU 15 Excellent design
Ken YoussefiProduct Design I, SJSU 16 Not acceptable
Ken YoussefiProduct Design I, SJSU Beauty Sheet (cover page) – Final set Chess Set Project Deliverables
Ken YoussefiProduct Design I, SJSU Rendered 3D color view of each final set piece
Ken YoussefiProduct Design I, SJSU Orthographic projections (standard 2D views), for each final set piece.
Ken YoussefiProduct Design I, SJSU Preliminary design – three sets (different designs, concepts)
Ken YoussefiProduct Design I, SJSU 21 Research Paper 4-5 pages on manufacturing process, extrusion. Explain the process, advantages and limitations and how it applies to your pieces.