1 Cycle 1 Overview: Heat Exchanger CM4110 Week 2 (T and R) Sandell

2 Introduction  Overview of Cycle 1 Experiment  Equipment Overview  Experiment Checklist  Documentation Provided  Calculations Required  Documentation Required

3 Overview: Cycle 1 Experiment  Cycle 1 common for all groups  Includes operation of a Shell and Tube Heat Exchanger at different operating conditions  No proposal required (Cycle 1 only!) REMINDER: MUST FOLLOW REPORT GUIDELINES SHOWN IN SYLLABUS!

4 Experiment Schedule

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TT03 FV02 FT02 Pressure Gage (PG06) Exchanger Unit (E01) Cold water (in) PRV05 Regulator TV04 Steam (in) FT01 Legend Emergency Shutdown Valves Flow indicators In-line valve Temperature Indicators Gate valve Actuators/Control Valves Other Condensate (to drain) Hot water (to drain) Steam Water ST V3ST V2 Pressure Gage (PG07) ST V5 ST V1 TT04 Equipment Overview

7 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report

8 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Obtained from the instructor.

9 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Read this document first!

10 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Should complete using a computer spreadsheet (Excel).

11 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Provided for Cycle 1 only. You must Know the JSA prior to Check In.

12 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Follow guidelines exactly and label correctly.

13 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Schedule with instructor for minimum of 24 hours prior to actual run time.

14 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Schedule with TA for minimum of 15 minutes prior to actual run time. Schedule “Safety” Meeting

15 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Should take approximately minutes if you are prepared.

16 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Should be with instructor within 1 hour of completing the experiment (be prepared!)

17 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Make all calculations, figures, and tables clear and easy to read and understand.

18 Experiment Checklist Pickup Documentation Read Objective Memo Complete Prelab Calculations Read and Understand JSA Prepare Portfolio (Binder) Schedule “Check In” Meeting Schedule “Safety” Meeting Run Experiment Attend Data Debriefing Complete Calculations Complete and Submit Report Report MUST be submitted on Time to the instructor’s mailbox. (See Objective Memo for time/date)

19 Documentation Provided Job Safety Assessment (JSA) Equipment Diagram Information Packet Objective MemoExperimental Notes Prelab Calculations Not provided for Cycles 2-5

20 Calculations Required (see documentation provided) Complete Prelab Calculations Calculate U theoretical Compare to U vendor Calculate U actual Complete Statistical Analysis (per Pintar’s Handout) Done prior to experiment run Complete Energy Balance (Qo, Qi)

21 Documentation Required  Complete Portfolio as described in the CM4110 Syllabus  Submit Portfolio as described in Objective Memo REMINDER: MUST FOLLOW REPORT GUIDELINES SHOWN IN SYLLABUS!

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