Steve Ward CBE 555 Presentation October 1, 2012
Brewing Background History of Brewing in US Large Breweries vs. Microbreweries Conclusion and Recommendations Questions
Beer: beverage made from fermented grains Major components ◦ Malted barley (Malt) – provides flavor, sugars for fermentation ◦ Yeast – ferments sugars into alcohol ◦ Hops – adds flavor and preserves beer
Air Drying Chamber Kiln Water Bath Germinating Barley Barley Grains Malted Barley (“Malt”)
Mash Tun Milled Malt Hot Water Mash Mashing Steps 1. β-glucanase Rest: Polysaccharides Sugars 2. Protease Rest: Produces nitrogen for yeast, breaks down large proteins 3-4. Amylase Rests: Starches Sugars 5. Mash Out Decreases mash viscosity
Lauter Tun Brewing Kettle Fermentation Tank Storage (Aging) Tank Mash Wort Hops Wort Yeast Beer Spent Grain
Early 1700s – late 1860s ◦ “Homebrewing” was prevalent ◦ Rise of breweries and brewpubs 1860s – 1920 ◦ Rise of “shipping (large) breweries” ◦ Decline of smaller breweries 3,200 breweries in 1870 1,300 breweries in 1915 Original Miller Brewing Company brewery, Milwaukee, 1855
1920 – 1933: Prohibition (alcohol production banned) ◦ Demise of local breweries/brewpubs ◦ Large breweries adapt to other markets (soda, aluminum cans) 1933 – late 1970s: ◦ Large breweries consolidate and dominate market ◦ Approximately 101 breweries in US by 1980 Late 1970s – Present: ◦ 1978: Homebrewing beer legalized ◦ Rise of “microbreweries” and brewpubs Fritz Maytag, Anchor Brewing Co., 1965
The US “Big Three”: ◦ Anheuser-Busch Owned by Anheuser-Bush InBev ◦ MillerCoors Joint venture, SABMiller and Molson Coors ◦ Pabst Brewing Co. “Large breweries” produce > 6 million barrels annually ◦ 6 million barrels = 2 billion bottles ◦ ~ 22 Large breweries in US
Production ◦ Typically malt grains in-house ◦ Higher % corn/rice in beer Lightens flavor/color Stabilizes flavors in beer Lower cost/higher availability than barley Economy of scale ◦ Mass production of a few styles – “American-style Lagers” ◦ Control US market: ~94% of sales volume in 2011
“Craft” brands - examples ◦ Blue Moon, ShockTop, Goose Island, Leinenkugels, Batch 19 ◦ Owned by Large Breweries, but produce different styles Catering to the “craft beer consumer” Provide corporate backing to former craft/microbreweries
“Microbreweries” – produce < 15,000 bbls annually ◦ More than 75% of beer sold offsite ◦ ~ 922 microbreweries in the US Production: ◦ Typically purchase malted grains ◦ Use variety of ingredients, variety of styles Higher % malted barley (or other grains) Higher hop content Different spices/flavors
Economics: ◦ Produce wider variety of styles, but at a higher cost ◦ Distribution depends on state laws and economics Wisconsin Microbrewery Examples (~28 total) ◦ Ale Asylum ◦ Lake Louie Brewing Co. ◦ Milwaukee Brewing Co. ◦ Sprecher Brewing Co.
“Regional Craft” Breweries ◦ Produce 15,000 – 6 million bbls/year ◦ Examples: New Glarus Brewing Co Sierra Nevada Brewing Co New Belgium Brewing Co Brewpubs: minimum 25% of beer sold in-house ◦ ~ 30 in Wisconsin, 1,100 nationally ◦ Madison examples: Great Dane, Vintage, Granite City
Brewing basics are similar across breweries Microbreweries: wide variety of styles ◦ Typically higher amounts of malt and hops ◦ Local/regional distribution Large breweries: less variety of styles, but cheaper beer ◦ Use more corn/rice to cut cost and “lighten” beer ◦ Own “Craft” brands to increase style variety and profit
Drink what you like! I recommend craft beer ◦ More flavors/styles to choose from ◦ Higher quality ingredients ◦ Support local/regional business Check out brewpubs and do brewery tours!