Advisors Mission Design and build a launch vehicle to reach an altitude of 5,280-Feet AGL Deploy Scientific payload Recover all components in a reusable.

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Presentation transcript:

Advisors Mission Design and build a launch vehicle to reach an altitude of 5,280-Feet AGL Deploy Scientific payload Recover all components in a reusable condition Management Team Leaders Faculty Advisor Dr. Kevin Cole NAR/TRA Mentor Thomas Kernes Project Director Matthew Mahlin Safety Coordinator Paul Kubitschek Outreach Coordinator Bryan Kubitschek Airframe Team Paul Kubitschek Avionics Team Alyssa Koch Payload Team Alexandra Toftul Propulsion Team Sydney Schaaf 2 University of Nebraska - Lincoln

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Length:124.5” Diameter:5.5” Nose Cone:27.5”Von Kármán (LD-Haack), 1:5 Fineness Fin Span:14.5”(3-fin configuration) Weight:23.7lbs(No Motor – No Payload – Estimated) Motor Mount:98mm37” long – rear retaining ring 5 University of Nebraska - Lincoln

6 EventSection weight (lbf)Speed(ft/s)Energy (ft-lbf) Apogee1 Nosecone + Sustainer Booster UAV(Tethered) Main 1000'1Nosecone Sustainer Booster UAV(Released)

OpenRocket Model Will need to be verified 7 University of Nebraska - Lincoln

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9 DescentTime (s) Wind Speed(MPH) (Ft/s ) Drift Distance(ft (1000’ Deployment) (500’ Deployment)

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11 University of Nebraska - Lincoln RiskConsequencePrecautionary Measures Contact with Hazardous Chemicals and Materials -Bodily Injury: Irritation, burns, and allergic reaction -Work stoppage -Material Safety Data Sheets of all hazardous chemicals and materials will be available to and reviewed by all members. -Facilities with fume hoods will be used for caustic materials. -Protective equipment including, but not limited to, gloves, safety glasses, and filtered face masks. Misuse of Power Tools -Bodily Injury: Cuts, Abrasions, and Bruises -Work stoppage -Instructions will be given prior to student use of equipment. -Experienced technicians or upper classmen must be present for all machining. Unintentional Ignition of Igniters or Electric Matches -Bodily Injury: Minor Burns -Fire -Lose of critical supplies -All electric matches will be shorted together at their ends. -Proper storage in secure grounded case Unintentional Detonation of Black Powder -Bodily Injury: Serious Burns, and hearing loss -Ejection charges will be filled last with flight computers deactivated. -Handlers will wear work gloves and Ear Plugs. Unintentional Ignition of Motor -Bodily Injury: Serious Burns, Bruises, Loss of Life -Cancellation of Flight -Property Damage -All motors stored unloaded without igniters. -Prepared motors will not be loaded with igniters until mounted on pad. -Loading must be supervised or performed by Certified personnel. Component Damage Through Testing -Increased costs -Project Delays -Redesigns -Grounded equipment used when handling sensitive electronics. -Wearing necessary and precautionary safety equipment. -Only required personnel allowed in proximity to components during testing. -Checklists utilized to ensure proper procedures during operation. Launch and Recovery Problems -Loss of Vehicle -Loss of Payload -Serious Bodily Injury or Death -Property Damage -Following TRA/NAR Safety Code -Use of checklists. -Cancellation of Launch in event of adverse weather conditions. -All personnel must be at safe distance before ignition system is armed.

Candidate Motor Aerotech L1170FJ-P 75mm motor Simulation Parameters 12 foot guide rail 12 University of Nebraska - Lincoln

13 SystemSubsystemsFunctional Requirement Nosecone Primary System Communications Array -Reduce drag force -Must not deform under flight loading -House communications array -Mount drogue parachute -Couple with Sustainer -Transmit GPS location to Ground Station Sustainer Assembly Primary System Recovery Systems Avionics Bay -House recovery and avionics bays -Must not deform under flight loading -Couple to Nosecone -Couple to Booster -House Drogue Parachute -House Main Parachute -House Payload -House Flight Computers -Mount Ejection Charges -Allow external access -Mount both parachutes to bulkheads Booster Assembly Primary System Fins Motor Mount Tube -House motor mount tube -Fin Mounting -Couple to Sustainer -Must not deform under flight loading -Transfer fin moment -Stabilize vehicle for flight -Must not deform under flight loading -Transfer axial motor thrust load -Mount Parachute to Engine Block -Retain motor -Allow quick installation of motor

14 University of Nebraska - Lincoln Subsystem Test PlanVerification MetricTarget Date Altimeter Accuracy -Subscale Test flights-Agreement between altimeters January 2012 Recovery System Deployment -Ground Simulation -Test flights -Components ejected forcefully -Visually confirm deployment -Vehicle recovered intact December 2011 Tracking Equipment -Ground distance test -Test flights -Line of sight transmission at least 1 mile -Successful tracking after launch January - March 2012 Motor integration -Test fit -Fit adapter if needed -No shifting of motor -Motor housed internally January 2012 Altitude -Full scale test flight for both candidate motors -Add ballast as needed -Compare recorded altitudes with that of simulations February – March 2012

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Characteristics Von Kármán (LD-Haack) 1:5 Fineness Communications BRB 900 GPS Transmitter Antenna 17 University of Nebraska - Lincoln

Components Avionics bay Mounting Side Hatch Material Blue Tube Fiberglass (8oz) Glass Sock Dimensions Length - 48 in AV bay length - 12in 18 University of Nebraska - Lincoln

Components Perfectflite StrattoLogger Featherweight Raven Concept of Operation Access from Side hatch Activated by external key switches Primary charge fired by both altimeters Secondary charge fires 5 seconds later by Raven 19 University of Nebraska - Lincoln Raven StrattoLogger LiPo

Components Mounting Nosecone Tethered to Sustainer Sustainer Tethered to Booster Forged U-Bolts Concept of Operations Apogee 1,000-Feet ComponentCharacteristic DimensionComment Main Parachute108”18ft/s descent rate, 24” Spill hole Drogue36”77ft/s descent rate, X-Form Shock Cord52’ and 30’1” Tubular Nylon Nomex Wadding24”Fireproof protection 20 University of Nebraska - Lincoln

Components 98mm MMT + Retaining Ring Fins x 3 Coupler Material Blue Tube Fiberglass (8oz) Glass Sock Dimensions Length 48 in 21 University of Nebraska - Lincoln

Material 5mm thick Tri-Plywood Fiberglass Vinyl Ester Resin Construction Laser cutting Hand sanding Vacuum Bagging Assembly Mounting to MMT Bond to booster Tip to tip 22 University of Nebraska - Lincoln

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Subsystem Pre-Flight Test PlanVerification MetricTarget Date Payload Airframe Drop test Visually verify wind deployment February 2012 Primary and secondary windbelt systems Detect induced voltage in coils Airspeed/resonance relationship Voltage detected in coil > 30mV and exhibits period structure (not noise) December 2011 Active windbelt tension control system Interface micro with servo/belt Interface micro with anemometer Frequency of voltage waveform = expected frequency for known wind speed January 2012 Sensors and transmitter Compare sensor data to know values Transmit data Sensor output values (received data ) w/in 1% of known values (transmitted data) January 2012 Power conversion system Input several AC waveforms and verify DC conversion/smoothing via scope Measure via micro and compare to scope value Visually verify smoothed DC waveform/micro measurement w/in 1% of scope measurement February

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28 Major Milestone Schedule 26 September 2011Proposal due Finalize design for prototype rocket Finish CAD modeling of rocket, order individual rocket components Finalize OpenRocket simulations; begin stress analysis Begin construction of Rocket Finish model of UAV Define experiment 28 November 2011PDR report due Begin construction of UAV 5-14 December 2011PDR Presentation Evaluate necessary design changes Complete testing of ejection system January 2012First Test Launch Begin testing of UAV systems Finish construction of Rocket 25 January 2012CDR report due 1-10 February 2012CDR Presentation February 2012First Test Launch Choose competition motor Finish construction of UAV Verify Altimeter Accuracy and Agreement 26 March 2012FRR report due Second Test Launch Finalize Travel Plans 2-11 April 2012FRR Presentation April 2012Flight hardware and safety checks 21 April 2012Launch Day 7 May 2012PLAR due

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Previous Activities Engineering Week Astronomy Day Lockheed Martin Space Day Current Collaborations Water Rocketry Demonstration Construction Launch 30 University of Nebraska - Lincoln

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