CH124 Sea King Symposium Halifax, Nova Scotia 17-19 September 2014 Brian Thistle – DND Program Manager Greg Mant – Regional Sales Manager-Eastern Canada & USA
Vectors History Heritage Dates Back to the 1940s & 50s 1947 - Began as Okanagan Helicopters (formerly Okanagan Air Services) 1987 - Okanagan Acquired by Canadian Helicopters Corporation (CHC) 1990 - CHC Formed its MRO Business, ACRO Aerospace 1998 - CHC Transformed its MRO Business forming Vector Aerospace Corporation 2008 – Vector Acquired the UK MoD’s Defence Aviation Repair Agency 2008 – Rebranded all Operating Division as Vector Aerospace 2011 – Vector Acquired by Eurocopter Holdings-Subsidiary of EADS now know as Airbus Helicopters Independent MRO Provider The nearly 70 year history of Vector Aerospace dates back to the late 1940s and 50s. We began as Okanagan Helicopters in 1947. Forty years later in 1987, Okanagan was purchased by Canadian Helicopters Corporation or CHC. In 1990 CHC formed it’s R&O business and named it ACRO Aerospace. Then in 1998, CHC transferred its overhaul business consisting of ACRO Aerospace, Atlantic Turbines, and Sigma Aerospace, into a new wholly owned CHC subsidiary called Vector Aerospace Cooperation. Later that year, CHC sold 80% of Vector Aerospace through an IPO offering. Ten years later in 2008, Vector acquired the United Kingdoms Ministry of Defence – Defence Aviation Repair Agency or DARA. located in Fleetlands England and Almondbank Scotland. This acquisition greatly reinforced Vectors military R&O market especially within the UK and Europe. Later in 2008 Vector rebranded all it existing divisions under the Vector Aerospace umbrella. No name changes in over 6 years. Then in 2011, Vector Aerospace was acquired by Eurocopter Holdings which is a subsidiary of EADS now know as Airbus Helicopters. Although Vector is a division or Eurocopter Holdings, we are an independent MRO provider remaining under the Vector Aerospace brand.
Vectors History This slide shows approximately a 25 year time line from the Okanagan purchase by CHC to present day.
Vector Today Over 2700 employees Over 1.7 million square feet of hangar and shop facilities MRO facilities in: Canada, United States, United Kingdom. France, Africa and Australia Service Centres in: Canada, United States, United Kingdom and Africa Planned in 2014 Singapore and Brazil Calgary Almondbank Pyestock Richmond Croydon Summerside Langley Toronto Gonesse Portsmouth Pittsburgh Atlanta Dallas Andalusia Nairobi Singapore Map showing all of Vectors facilities world wide. We employ over 2700 personnel We have over 1.7 million square feet of hanger and shop facilities We have 21 Facilities covering 6 Contents We have over 3000 customers, bring MRO services to 85 countries world wide. Sao Paulo Johannesburg Brisbane Corp Headquarters Repair/Overhaul Facility Service Centre
The Vector Group Helicopter Services - North America Engine Services - Atlantic SECA, A Vector Aerospace Company Engine Services - United Kingdom This slide shows the Operating Divisions of Vector Aerospace HSNA – Richmond & Langley in BC, Andalusia, Al Helicopter Services & Component Services - United Kingdom
Vector & The CH124 Sea King History Dates Back to 1989 MRO Activities on T58 Engines T58-8F to -100 Upgrade – 1996-2000 2004 – Dynamic Components MGB Main Rotor Head Intermediate Gearbox Tail Gearbox Auxiliary Servo Primary Servo
Additional DND Work CH146 Griffon PT6 Engines – through Bell Helicopters CH149 Cormorant T700-T6A1 Engines – through GE Canada CH148 Cyclone T700-8A7 Engines – through GE Canada Cormorant T6A1 – Initial Assembly & Test in 2000 – 2001, Continued R&O Support Cyclone 8A7 – Initial Assembly & Test, nearly complete
Vector Aerospace Helicopter Services North America An industry-leading provider of Engine, Component, Airframe and Avionics MRO and Engineering Upgrades
OEM Relationships OEM Platform / Services Length of Relationship Lynx, Sea King 20+ Years Chinook 6 Years AS350, AS355, EC130, EC135, EC145, AS332L, AS332L1 21 Years CT/T58, CT7/T700 30+ Years JT15D, PT6A, PT6T, PW100, PW307/308 19 Years M250® , T56/501D, 501K S76, S61 & H3 Series 36 Years Arriel 1, Arriel 2 Honeywell ALF502 / LF507 2 Years
Vector’s Customers Include: Commercial operators: Air Methods Blackcomb Helicopters Bristow Helicopters Canadian Helicopters Carson Helicopters Coast To Coast Era Helicopters Helicopters New Zealand Transportes Aereos Pegaso Military & government operators: Brazilian Air Force Canadian Dept. of National Defence Royal Australian Navy U.S. Army U.S. Dept. of Homeland Security U.S. Dept. of State U.S. Navy / L3 Communications OEMs Turbomeca Rolls Royce Sikorsky GE Bell Helicopters
Corp Hq Engine MRO Helicopter MRO Sales Perth Croydon Farnborough Richmond Corp Hq Gosport Calgary Langley Summerside Paris California Andalusia Dallas Thailand Malaysia Nairobi Brazil Brisbane Johannesburg
Engine Services – Atlantic Summerside
Andalusia, Alabama
Fleetlands Helicopter & Engine Services 1010 associates, 99 contractors and 46 apprentices(current) Refinish Lynx Flight Test Hangars Storage Hangar M Hangar N Training Centre Engine Test Cells Engines Sea King Heliport Chinook
Component Services – UK, Almondbank Electroplating facility Chinook component workshop 23 Acres (9.3 Hectares) 176,000 sq ft (16350 Sq m) of workshops, processing area & warehousing Fuel Accessory test facility Propeller/Fuel Workshops and Machine Shop Structures workshop Clean, strip & re-finish facility Warehouse and Packing Tornado component workshop Repairable Unit Store Hydraulic workshop
SECA - A Vector Aerospace Company Strategic location in Paris – CDG and Le Bourget (2006) 150,000 square feet Complete engine MRO TFE731 PW100 PT6A JT15D PW305/6/8 3 engine test cells Strong engineering skill: e.g. ECTM ATR relationship; and other OEMs All certifications
Vector Africa
Vector Australia
Singapore - NEW PW150 engine Full MRO capability Strategically located in Seletar Aerospace park 50K square feet with increased density and ability to expand Support from EC SEA Opportunity to grow our Asian base 2014 completion Determining market approach – regional airline Future alignment with Brisbane Service Center network hub
Brazil - Jacarei Site Front Entrance / Security Space – 2700 sm Large Door (aircraft access) Helo taxi-way – to be built Heli-pad Ring road - to be joined via bridge to main highway Available for expansion
Vector Helicopter Services Richmond, British Columbia Headquarters, Engine and Component MRO
Our Service Portfolio Vector maintains a complete range of overhaul and repair capabilities around the globe Turbine Engines Dynamic Components Structures Avionics Vector provides a full range of internal engineering and support services Vector provides complete global logistical and support services to military and commercial customers 22
Vector Aerospace, Richmond, BC - Headquarters 158,000 sq/ft MRO facility Transport Canada, EASA (JAA), CAA approved Recognized AMO - Canadian DND Technical Airworthiness Program US D.O.D. approvals including US Army and Navy for GE Extensive OEM approvals Multiple international approvals ISO 9001 certified
Engine R & O Capabilities Rolls-Royce Authorized Maintenance, Repair and Overhaul Center (AMROC): M250® Pratt & Whitney Canada Distributor & Designated Overhaul Facility (DDOF) for repair & overhaul: PT6T-3, 3B, 3BE, 3BF, 3BG, 3D, 3DE 3DF, 6 & 6B General Electric Recognized Overhaul Facility: CT58, T58, CT7 & T700 Turbomeca Authorized Arriel Repair & Overhaul Center: Arriel 1 & Arriel 2
Component R & O Capabilities Airbus Helicopters Approved Technical Center for R&O AS350, AS355 & EC130 mechanical assemblies Sikorsky Authorized Repair & Overhaul Centre S76 Gearboxes & Technical Arrangement for S61 & H-3/Sea King Dynamic Components
Engine Test Capabilities 10,000 sq / ft test facility Three operating bays: PT6T / M250® / Arriel / CT58 & T58 / T700 & CT7 Low & high-speed capability Multi-functional for ease of changing engines
Components Engine Fuel Accessories M250 PT6T T58 / CT58 LST 101 Rotable exchange & rental units available Dynamic Component Test Cells Sikorsky S61 & S76 Airbus AS350, AS355 & EC130B4 Component Repair Furnace Brazing HVOF, Plasma, Flame, Wire-Spray Mig, Tig, Gas Resistance & Stick-welding Vacuum Extensive machining & milling capabilities, including CNC
Component Repair & Overhaul Airbus Approved Technical Centre for R&O AS350, AS355 & EC130 mechanical assemblies Sikorsky Authorized Repair & Overhaul Centre S76 Gearboxes & Technical Arrangement for S61 Dynamic Components Goodrich Pump & Engine Controls Authorized R&O Centre - M250 series EMC-35A Hydro-Mechanical Units Honeywell Authorized Repair & Overhaul Centre M250® series Lycoming LTS 101 Fuel Control Units Power Turbine Governors Helicopter Support Inc Authorized Distribution Center S76 parts
Engine and Component Test Capabilities Engines Three operating bays: PT6T M250® , Arriel 1 & 2 CT58 & T58 / T700 & CT7 Low & high-speed capability Multi-functional cart system for ease of changing engines Dynamic Components Full load Test Cells: Sikorsky S61, Sea King & S76 Airbus Helicopters AS350, AS355 & EC130
Fuel Accessories Engine Fuel Accessories M250 ® PT6T T58 / CT58 Triumph Engine Control Systems Authorized R&O Centre - M250 series EMC-35A Hydro-Mechanical Units Honeywell Authorized Warranty and Repair Station (AWARS) M250 series and PT6T series
Repair Services Repair Processes Plasma, Flame, Dual Wire Arc Extensive machining & milling capabilities, including CNC MIG, TIG, & Percussion Welding Vacuum Furnace Brazing Engineering Services 374 In-house Developed Repairs First Article Development e.g. Arriel 2 Heavy Repairs, RR Shroud Profiling and Vane Diffuser Rework New Machinery Invested close to 2 million over the past 3 years EDM, CNC Mills, Robotic system for Plasma, CNC CMM, Eddy Current Inspection and Immersion UT Inspection
Sheet Metal Manufacturing, Vector Helicopter Services Langley, British Columbia Airframes, Avionics, Electrical and Sheet Metal Manufacturing, Engineering
Vector Aerospace, Langley, BC 60,000 Sq feet Transport Canada, EASA (JAA), CAA approved Recognized AMO - Canadian DND Technical Airworthiness Program US D.O.D. approvals including US Army and Navy for GE Extensive OEM approvals Multiple international approvals ISO 9001 certified
Airframes and Structures Capabilities span from Line and Hangar Maintenance & Inspections to full depot repairs including structural and sheet metal repair and refurbishment on airframes, tailbooms, and doors/panels. Airbus Helicopters AS350 / 355 / EC130 (all versions) including Level l & II maintenance through to Level IV depot repairs Approved Technical Centre for Aircraft Maintenance & Structural Repair for AS332L/L1 Sikorsky Approved Maintenance Centre - S76 & S61 Onsite portable alignment & repair fixtures for various Sikorsky models Bell Transport Canada Approved for 204/205 206/212/412/214/222/230/407/427/430 Paint Full operational paint facility
Airframes Sikorsky Approved Maintenance Centre - S76 & S61 Onsite portable alignment & repair fixtures for various Sikorsky models Airbus AS350 / 355 (all versions) including Level l & Level II repair of AS350 / 355 Approved Technical Centre for Aircraft Maintenance & Structural Repair for AS332L/L1 Bell Transport Canada Approved for 204/205 206/212/412/214/222/230/407/427/430 Paint Fully operational paint facility
Avionics Capabilities Helicopter rewire & computerized wire-testing Full-wire loom fabrication Systems installations, upgrades & repairs STC modifications (existing or development) AutoCAD supported Authorized Dealer for Leading Manufacturers SAGEM Avionics L3 Rockwell Collins Garmin USA Honeywell MSA Gallet Thales Bose David Clarke
Avionics Supplier Relationships Bose Chelton Flight Systems David Clarke Garmin USA Inc. Honeywell Honeywell Bendix/King L3 Communications Avionics Systems Inc. Max Viz Mid-Continent Instruments and Avionics Northern Airborne Technology Ltd. (NAT) Rockwell Collins Ryan International Sagem Avionics Shadin Sigma Tek Sky Connect Technisonic Thales
Engineering & Upgrades Expert interface design between aircraft OEM systems and aftermarket avionics and equipment supplier 30 + Supplemental Type certificates with quick response ability to design new STCs Aircraft Modification Development: Bell UH1 modifications including major Tailboom upgrade Avionics / Electronics Upgrades to modernize legacy and active types including S61, AS332L and many others
Vector’s Additional Programs – All Facilities A pool of engine, component, accessory and airframe items are available for lease or exchange Significant internal OEM repairs and Design Authority with internal DAO Worldwide 24/7 service support and mobile repair teams available
www.vectoraerospace.com
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