Lodz University of Technology, Poland Radiation methods of polymer modification: Hybride crosslinking of butadiene – acrylonitrile rubber MS. Katarzyna Bandzierz Prof. Dariusz Bieliński
Ionizing radiation Any kind of radiation (electromagnetic, corposcular or mixture of both), which carry enough energy to break chemical bonds, separate electrons from parent atoms and molecules – cause ionization of irradiated matter. Ionizing radiation - ENERGY Secondary electron -
Ionizing radiation Any kind of radiation (electromagnetic, corposcular or mixture of both), which carry enough energy to break chemical bonds, separate electrons from parent atoms and molecules – cause ionization of irradiated matter. Ionizing radiation - ENERGY Secondary electron - Radiation engineering – involves practical application of chemical reactions (and biological and physcical processes) initiated with ioniznig radiation.
Electron beam (EB) as a form of ionizing radiation Electron accelerator Elektronica ELU-6E (Institute of Applied Radiation Chemistry, Lodz University of Technology) Operating pulpit and control cabinet of electron accelarator Linear electron accelerator
Radiation modification of polymers curing of surface layers leading to surface modification grafting (of bulk material or surface) chain-scissioning for recycling purposes crosslinking of polymer materials (including heat-shrink products and hydrogels) … and many others
Crosslinking of polymers Crosslinking – process of forming bonds (crosslinks) between macromolecules’ chains, which leads to three-dimentional polymer network. Crosslinking is fundamental and indispensable process in polymer processing ! Radiation crosslinking – scheme
Advantages of radiation crosslinking Simplicity to control network density Irradiation process can be carried out in room temperature (or either lower or higher), in air or another medium of choice (e. g. inert gas atmosphere) Comparing to products crosslinked ‘classically’ – thermally, general improvement of properties occurs Radiation crosslinking do not create residual stress in material (as thermal crosslinking do) The method is fast, efficient and inexpensive, defined as “green process”
Author’s own research Radiation crosslinkin of NBR with sulfur crosslinking system Thermal crosslinking of NBR with sulfur crosslinking system Radiation crosslinking of ‘neat’ NBR
Results – crosslinking of nitrile rubber Density of network as a function of ionizing radiation dose Network density of sample crosslinked solely thermally: 2,2 ∙ 10-4 [mol/cm3] material composition: NBR (100 phr), MBTS (1,5 phr), S8 (2 phr), ZnO (5 phr), stearic acid (1 phr), silica Aerosil A380 (40 phr)
Results – mechanical properties of composite 250 kGy 200 kGy material composition: NBR (100 phr), MBTS (1,5 phr), S8 (2 phr), ZnO (5 phr), stearic acid (1 phr), silica Aerosil A380 (40 phr)
Results – hybride structure of crosslinks 100 kGy 150 kGy 200 kGy 250 kGy material composition: NBR (100 phr), MBTS (1,5 phr), S8 (2 phr), ZnO (5 phr), stearic acid (1 phr), silica Aerosil A380 (40 phr)
Summary Radiation modyfication of polymers (including radiation crosslinking) is highly useful method to enhance properties of polymers The radiation modification can be run under precise control, so that properties can be ‘tailord’ for specific end-use of material Results of autors’ research show that upon radiation crosslinking of nitrile rubber, hybride network structure can be obtained and the general properties of such material are better than of ‘classically’ – thermaly crosslinked The process of radiation crosslinking of nitrile rubber is a promising alternative for up-till-now used method of thermal crosslinking and can be used in industry
Contact: katarzyna.bandzierz@gmail.com Thank you for your attention Contact: katarzyna.bandzierz@gmail.com MS. Katarzyna Bandzierz Institute of Polymer and Dye Technology Faculty of Chemistry Lodz University of Technology, Poland