Established in 1986, with a strong engineering foundation and first hand industry experience, Advance Valves has always been a first mover in its markets. The robust growth backed by dynamic and customer centric approach, has also been acknowledged by being selected among the Top 3 ‘Emerging Indian Companies’ by CNBC. Specializing in Dual Plate Check Valves & Butterfly Valves for general, fire safe & cryogenic applications; in materials from the basic steels, superior alloys to titanium; in compliance to the most stringent fugitive emission standards; in large size and pressure ratings; with certifications like the CE, ISO & API 6D, Advance Valves has established its position among the top 5 quality manufacturers internationally in its range. Users have found various benefits in terms of quality, prompt response & delivery in addition to other commercial benefits while procuring the most superior valves. With complete in-house engineering and owned product technology, Advance Valves deploys sophisticated means of product development including Finite Element Analysis, ProE Assembly and customized tools. This is further complemented by stringent testing & quality control, Performance Cycle Testing among others. The world class manufacturing facility in the Noida Special Economic Zone caters to all the international client requirements, deploying modern machining centres, large size material processing and handling equipment, with sophisticated quality & testing setup including cryogenic test facility & oxygen cleaning setup. The manufacturing infrastructure also includes a very modern and specialized range of dedicated job workers in close proximity. This is further complemented by a global servicing infrastructure, representatives and stocks for support to clients.
WELCOME TO OUR CORPORATE PRESENTATION Wednesday, May 13, 2015Wednesday, May 13, 2015Wednesday, May 13, 2015Wednesday, May 13, 2015
“To concentrate in business areas with world class latest technology which offer ultimate solutions, by adopting global practices for the benefit of end - users through empowerment of human resources in safe working environment and appropriate quality systems to maintain market leadership and be distinct and significant.” Business Philosophy
The Advance Valves Group Established in 1986 ISO 9001 certified since 1997 PED Certification for CE Marking Upgraded to ISO 9001:2008 API 6 D Licensed Fire Safe Certification for Check & TE Butterfly Valves as per BS 6755 & ISO Cryogenic certification as per BS 6364 Fugitive Emission Free certified as per ISO – 1 from -46°C to 450°C Wide range of Dual Plate Check Valves tested as per T-Spec
Quality Policy Advance Valves is committed to creating value for all its stakeholders in particular and society in general, by engaging in distinct business areas relating to design, manufacturing, supply and support of products and services globally. To achieve this, the organization will ensure sustained deployment of emerging technologies in conformance with national and international standards, and will continually monitor and improve the effectiveness of quality management systems for: Customers - by providing total solutions in line with their stated and implied requirements; Employees - by empowerment at all levels in safe and conducive work environments; Suppliers - by equipping them with appropriate tools and technology to meet the quality requirements; Shareholders - by enhancing the prestige of the organization through adoption of productive methods and ethical practices, thereby becoming a respectable Corporate Citizen. This policy is implemented and maintained at all levels within the organization and will be reviewed to ensure that the Corporate goals are achieved.
Health, Safety & Environment (HSE) Policy At Advance Valves, Health, Safety and Environmental (HSE) responsibilities are integral to the way we conduct business. Through observance and encouragement of this policy, we assist in protecting the environment and the overall well-being of all our Stakeholders that is, Customers, Employees, Suppliers, Shareholders and Societies. Advance Valves is committed to: Preventing harm to our employees, our clients, our Society, and all others who could be affected by our activities; Creating safe work environments for all employees; Minimize impact to the environment; Being accountable for promoting continued safety education and training for all employees by assigning responsibility for all aspects of the program; Continuously reviewing the program to identify potential areas of improvement, and ensuring a thorough evaluation of all incidents; Addressing the environmental and health impact of our operations by reducing waste, emissions, and discharges and by using energy efficiently; Maintain awareness of HSE matters, achieved through education, communication, and definition of the goals and standards appropriate to our operations and those undertaken on behalf of our clients; Continuing commitment towards improvement in the performance of all of our activities, we will adhere to Advances Valves’ HSE Principles. These Principles are the cornerstone of Advance Valves’ HSE culture and addresses issues such as accountability, training, communication, resources, performance measurement, and sustainable development.
Manufacturing Infrastructure in India 142 A & B, Noida Special Economic Zone 4,000 sq m Gagret, Himachal Pradesh 4,200 sq m D- 7 & 8, Surajpur, G. Noida 5000 sq m B33, Sector 2, Noida 800 sq m A26, Sector 58, Noida 1000 sq m Overall manufacturing area in excess of sqm
142 A & B, NSEZ (FREE TRADE ZONE) Manufacturing Locations in India - I
Manufacturing Locations in India - Greater NOIDA Plant
Manufacturing Locations in India – Gagret, HP
Global Presence All the international requirements are supplied from the Special Economic Zone plant. This is complemented by & servicing facility in Houston (USA), Branch Offices in Sharjah,UAE manufacturing partners in South Africa, further supported by stocks & agents worldwide. ManufacturingIndia BranchSharjah, UAE Alliance with manufacturers Sao Paolo, Brazil Johannesburg, South Africa ServicingHouston, USA RepresentativesUK, France, Nigeria, Algeria, Saudi Arabia, Kuwait, Qatar, UAE, Oman, Korea,Singapore, Hong Kong, Malaysia
Warehouse & Service Center in USA
In-House Designing and R & D CAD and 3-D Modelling For all engineering activities using AutoCad, SolidWorks, Cosmos FloWorks International Standards- –API 594, API 6D, API 609, API 6A, API 598, API 6FA & API 6FD –ASME Section VIII-DIV 1 –Cryogenic and Fire Safe to ISO, API & BS standards –ANSI B For Valve Design –AWWA, NACE, MSS, EN and other International Standards Finite Element Analysis –For Structural Integrity –For non-linear Contact Analysis –For Fluid Flow Analysis –For Design Optimization
Manpower Resources Directly employed –315 people Competency Matrix –23 Diplomas –20 Graduates –19 Engineers –17 Post Graduates (MBA & M Tech) Total professional experience of 650 man-years In-house training of more than 2,500 man-hours
Capacity outside, Capability inside In houseSourcedTotal CNC Machinery Vertical Turning Boring Drilling Turning Lathes Milling Welding / Overlay 51 (Plasma Arc) 6 Assembly Stations 27- Testing Stations16-
Major Casting Suppliers – Partial List FoundryMetallurgyMax. single pc wt (kg) Annual Capacity (MT) Preferred Castings (kgs.) Max.Valve Size (mm) Certifications PTCCF3M, CF8M, DSS6001,400< 50024”ISO 9001, CE Gujarat Intrux WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy20, Inconel 2,2003,840< 60024”ISO 9001, Marine Applications LRIS cert. IntricastWCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel 2,2001,200< 10012”ISO 9001, PED, Marine Applications LRIS cert. SimplexWCB, LCB, SS32,00020,000> 50080”ISO 9001, IBR MalnadWCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel 16, < 70030”ISO 9001, PED PK SteelWCB, SS, Dup.SS, Hastalloy 30,00015,000> 40080”ISO 9001 BalajiAluminium Bronze2, ”ISO 9001
Expansion Under Execution Phase I Investments of USD 900K within , increasing capacity from –1,800 tons to 3,000 tons –350,000 dia inch to 500,000 dia inch Phase II Planned investment of USD 750K in
Dual Plate Check Valves
Sizes from 1.5” to 120” diameter; ANSI Class 125 to ANSI Class 2500; Metal to metal, Soft seating (resilient seals) & Dual Seating; Retainerless fugitive emission-free design; Models: Wafer, Double Flanged, Lugged, Mono- flanged Butt Weld Ends, Extended Flanged Body, Jacketed Bodies. Dual Plate Check Valves
Independent Spring Design – 1 million cycles Completely Rubber Lined & Exotic Cladded Valves available Cryogenic to Fire Safe Applications Independent Plate Suspension 100% Tested as per API 598 Wide Selection of Metallurgy Validated upto 36” #600 & 30” #900 as per Shell T Spec Dual Plate Check Valves
Concentric Butterfly Valve with moulded liner
Sizes from 2” to 24” Integrally vulcanized valve liner for high pressure sealing Up to full ANSI Class 150 Wafer & Wafer Lugged Nylon & EPDM Coated Discs available Wide Metallurgy for Body & Disc including Aluminum Bronze Operator to Customer needs Integral Liner at the Stem for extra sealing Available with extensions upto 5 metres for buried / in pit service Concentric Butterfly with moulded liner
High Performance Double Offset Butterfly Valve
Low Wear & Tear due to double offset Bi-directional performance Sizes from 3” to 120” Rating up to PN 25 Resilient Seat of Buna N / EPDM / Viton A & B on Disc Replaceable Seat & Seal designs also available Nylon & EPDM Coated Discs available Models: Wafer, Lugged, Double Flanged (Short & Long patterns as per API 609). Double Offset Butterfly
High Performance Triple Offset Butterfly Valve
Three offsets give tight sealing in a metal to metal configuration; Sizes from 3” to 80” ; ANSI Class 150, 300, 600 & 900; With replaceable laminated seal and solid seat ; Intrinsically Fire safe metal to metal seated; Models: Wafer, Lugged, Double Flanged, Jacketed. Triple Offset Butterfly
Laminated Body Seal Ring (-196 o C o C) SS 316 / Duplex / Monel / Nitronic with Graphoil Lamination Cryogenic to Fire Safe Services Each seat and seal has perfect match over the whole circumference Bubble – tight shut off One Piece Stem Fugitive Emission free certified as per ISO from -46 o C to +450 o C Triple Offset Butterfly
Typical Applications Serviced Refineries & Petrochemical Plants Fertilizer & Chemical Plants Steel & Metallurgical Plants & Mining Water Supply & Management Systems Power Plants including Nuclear Plants Oxygen & other Gas Applications Oil & Gas Pipelines - Onshore & Offshore Heating Ventilation & Air Conditioning
Prime International Clientele Pre-qualified by the major oil & gas companies and other end users of valves, Advance Valves has been a regular supplier to these clients directly, as well as through the biggest EPCs and suppliers. Supplies include USA, Canada, Chile, Brazil, UK, France, Belgium, Algeria, South Africa, UAE, Kuwait, Oman, Qatar, Saudi Arabia, Singapore, Thailand, Indonesia. Major Recent Business End UserMajor SpecificationsValueTypes Shell KBR, JGC, PDO Upto 36” ANSI #1500 CS,SS, DSS $ 3,500,000 Saudi Aramco Upto 30” ANSI #600 CF8M, Al Brz $ 2,000,000 KNPC, Kuwait Upto 36” ANSI #150 Al Brz, Monel $ 1,500,000 Mitsubishi Chemicals Upto 24”, Cryo ANSI #900 SS 316 $ 550,000 Exxon MobilUpto 16”, Cryo ANSI #900 SS 316 $ 255,000 PEMEXUpto 18” ANSI # 900 CS & SS $ 200,000
With regular supplies to various applications, Advance Valves has supplies to all the refineries of India, large sizes in process industry, control valves to power generation, special service valves to air applications, utility & balancing valve supplies to all types of complexes. Internationally Renowned Domestic Clientele Major Recent Business End UserMajor SpecificationsValueTypes Indian OilUpto 48” ANSI # CS, SS, Duplex $ 2,100,000 RelianceUpto 36” ANSI # CS, SS $ 1,105,000 Jindal Steel Works Upto 36” ANSI #300 CS, Al Brz, Monel $ 1,050,000 L&TUpto 24” ANSI # CS, SS $ 985,000 Bharat Petroleum Upto 46” ANSI # CS, SS $ 310,000 Bhushan Steel Upto 72” ANSI #150 CS, SS $ 160,000
Major Recent Business End UserMajor Specifications ValueTypes ToyoUpto 68” ANSI #150 CS, SS $ 1,200,000 SamsungUpto 36” ANSI #300 CS, SS $ 750,000 Air LiquideUpto 36” ANSI #300 CS, SS $ 380,000 CB&I, UKUpto 14” ANSI 900 CS & SS $ 185,000 TechnipUpto 30” ANSI #300 CS, SS $ 100,000 EPC Contractors World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business
EPC Contractors World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business Major Recent Business End UserMajor SpecificationsValueTypes Bechtel USA & UK Upto 30” ANSI #1500 CF8M, Inconel $ 1,700,000 Saipem / SnamProgetti Upto 56” ANSI #150 Al Brz lined, SS 316 $ 950,000 FluorUpto 36” ANSI #150 SS & Super Duplex $ 650,000 TechnimontUpto 32” ANSI #150 CS, SS (lined) $ 620,000 PetrofacUpto 36” FE Certified ANSI #300 LTCS, SS, Al Brz $ 420,000 LG Engineering & Construction Corp.
Advance amongst the top 5 Valves for Cryogenic applications down -196 o C Valves for Fire safe applications & upto 750 o C Exotic metallurgies, including Aluminium Bronze, Monel, Duplex SS, Alloy 20, Hastealloy, Inconel, Titanium Sizes range from 1.5” to 120” Pressure ratings upto ANSI 2500# & API 10,000 Stringent performance including Bubble-Tight applications Qualified to supply to Shell projects globally
High Pressure – Check Valves 20” #1500 Hub End Cryogenic Valve 10” #900 30” #300 RTJ
High Pressure – Butterfly Valves 28” #300 16” #600 30” #300
Large Sizes METAL SEATED 64” #150 PNEUMATIC OPERATED 72” #125 METAL SEATED 48” #150 30” #150 LIMIT SWITCH OPERATED METAL TO METAL
Extended Stem for buried service
Aluminium Bronze Valves
Complete Titanium Valves
Rubber lined with Aluminium Bronze RUBBER LINED SOFT SEATED RUBBER LINED FOR SEA WATER EBONITE LINED
Nylon & PTFE Coated NYLON COATED NYLON COATED WITH SUPER DUPLEX GR 5A INTERNALS PTFE LINED
Cryogenic Testing CHECK VALVE 30” #300
High performance Cryogenic valves BUTTERFLY TRIPLE ECCENTRIC 12” #150 BUTTERFLY TRIPLE ECCENTRIC 8” #900
Fire Safe Testing
Fugitive Emission Certified per ISO TRIPLE OFFSET BUTTERFLY VALVES – LCC for Russia LOW TEMPERATURE FUGITIVE EMISSION TEST SETUP
Actuated Butterfly Valves For cryogenic service Pneumatic fail-safe fire-proof Electro-hydraulic fail-safe Electric Actuator
Special Processes OXYGEN CLEANING HUB END MACHINING
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‘Fit n Forget’ Butterflys - integrally molded liner 2” to 24” Upto ANSI # o C to 205 o C Wafer, Lugged API 609 & 598 High Performance Soft Seated Butterflys 3” to 120” Upto ANSI # o C to 205 o C Wafer, Lugged, Flanged, Jacketed API 609 & 598 Triple Eccentric Metal Seated Butterflys 3” to 80” Upto ANSI # o C to 750 o C Wafer, Lugged, Flanged, Butt weld, Jacketed API 609 & 598, 607, BS 6364 Carbon Steels, Alloy Steels, Stainless Steels, Duplex & Super Duplex, Bronzes, Nickel & Nickel Alloys, Inconel, Titanium etc., with rubber linings and exotic material claddings Product Range Dual Plate Checks 2” to 80” Upto ANSI # o C to 750 o C Wafer, Lugged, Flanged, Butt weld, Jacketed API 594, 598 & 6D, BS 6364, API 6FA