Production Process of Di-Calcium Phosphate in ARASCO Chemicals

Slides:



Advertisements
Similar presentations
Dust Collector Presentation EnTech Industries
Advertisements

General pattern of pump users. TMR loading unloading transferring Pump function feed spraying injection filling dosing recirculation filtering mixing.
January 2003 Chemical Engineering Department King Fahd University of Petroleum & Minerals Dhahran Environment Refinery Petrochemicals Desalination Gas.
Recommendations of Working Group I concerning: Categorization of Industry Objectives Proposed Norms Proposed Sction Points PROPOSED “CHARTER ON WATER RECYCLING.
An-Najah National University Civil Engineering Department
WEAO2012 Technical Conference USING ONLINE ANALYZER FOR OPTIMIZING CHEMICAL PHOSPHORUS REMOVAL PROCESS IN MUNICIPAL WASTEWATER TREATMENT Ottawa, Ontario,
15/01/2010 PREPARED BY : M. MERIH AYDIN BARIS TOR RANA OKUR GOZDE YILMAZ MODERN CARDBOARD CORPORATION.
FUNDED BY THE EUROPEAN COMMISSION S ustainable and C leaner Production in the Manufacturing I ndustries of Pak istan SCI-Pak Mar Feb 2012.
Waste Grease to Bio-fuel Neva J. Thompson. Bio-fuel is environmentally friendly It has fewer emissions, is biodegradable and is a renewable source.
Hot Mix Asphalt Production Chris Lange PMP, Pr.Tech.(Eng) Director (Technical) Much Asphalt (Pty) Ltd Road Pavement Forum: 10 th April 2006.
HMA PLANT OPERATION. Types Of Plants BATCHDRUM MIXER.
Brushy Creek Municipal Utility District Water Facility Project Status Update Presented at April 9, 2009 Board Meeting Joseph Jenkins, P.E., CH2M HILL.
CTC 450 Review Secondary Treatment Trickling Filters Biological Towers
BEE SME Program in Jamnagar Brass Cluster November 19, 2009.
1 Environment Engineering I Dr. Amal Hudhud Dr. Abdel Fattah Hasan An-Najah National University Civil Engineering Department Air Pollution Chapter Eleven-
Maintenance At Your WWTP August 2010
King Fahd University of Petroleum and Minerals Mechanical Engineering Department Coop Training : Central Heavy Equipment Department In Aramco King Fahd.
Lime Softening. Resources and Materials Students should review and utilize the following on-line resources:
WELCOME TO THE KENNEBEC WATER DISTRICT FILTRATION PLANT.
We understand mechanics better way!!! Green Park, Opp. Eidgah Road, Lakkar Mandi Saharanpur ,(U.P) – INDIA. Phone : Mobile No. :
ME 307 Machine Design I Dr. A. Bazoune Chapter 7: Fatigue Failure Resulting from variable Loading Dr. A. Aziz Bazoune King Fahd University of Petroleum.
What is Agriculture? What is the USDA? Learn more about the Ag industry Transportation Systems in Agriculture Home.
Proprietary work product, not for reproduction 1 BIOMASS GASIFIER 20 MW POWERPLANT Energy & Environmental Integrators Note! This system can be scaled from.
HKCI Seminar HKCI Seminar HKCI Seminar Hongkong 28 . December 2012
CHAPTER 4 CPB 20004: Plant Utility n Maintenance
Water & Waste Management at Emami Paper Mills Ltd. Balasore
Chemical Engineering Plant Design
Visit to Wire Plant by Gideon Hugo MetalQuip Tom Philipp, Pres. PRO-pHx, Inc. United States of America 08 October 2012.
Engine Maintenance Chapter 5 Inboard Diesel Engines Part 2.
Team 14: GRE-cycle Status Update 3/4/15. The Team Cole WalkerBen Guilfoyle Hannah Albers Melanie Thelen.
Quality Enhancing Equipment Alex Gardner, MUN. Outline Objective - Quality Improvements Objective - Quality Improvements Overview of Available Equipment.
5.2 Freshwater Pollution. Water Pollution Is the introduction of chemical, physical, or biological agents into water that degrades the quality of the.
Your move Siirtoruuvi Ltd specialises in designing and manufacturing screw conveyors and screw pumps. Our turnover in 2013 was 4,0.
Kerry O’Neill Director.
Understanding Activities, Aspects, and Impacts in the EMS.
Slag Charging Bin with Grizzly (to Conveyor) Slag Material Flow.
A SEMINAR ON PRACTICAL TRAINING AT SURATGARH SUPER THERMAL POWER STATION.
Welcome to the Presentation of Plasma Based HNO3 Manufacturing Plant.
Welcome TRIVIKRAM EQUIPMENTS & SERVICES PVT LTD..
Thean Chor Farm – Wastewater Treatment System 1 st Anaerobic tank (BOD > 1000 mg/L) 2 nd Anaerobic tank Separation tank Aerobic tank Mixing motor.
© British Sugar 2010 Case study: Bury St Edmunds factory How is sugar made? Bury St Edmunds factory is the United Kingdom’s largest milled sugar plant.
Welcome To. Conweigh Systems A Single Stop Destination for all your material handling equipment needs....Providing a wide range of equipments for silo.
AURA LASERFAB PVT. LTD. An ISO 9001:2008 Certified Company Complete solution provider for METAL FABRICATION & ASSEMBLY.
Town of Enfield : Upgrading the Water Pollution Control Facility & Collection System Jay Sheehan, PE Michael Burns, PE.
Agenda 1.Stella Engineering(Pty)Ltd. 2.Why wash a vehicle? 3.Traditional washing systems. 4.Stella Touchless system. 5.Stella Engineering Markets. 6.Stella.
Sorbent Handling Plant by NHI-Design & Equipment Specifications
Gypsum Dewatering System
Clean Technology (PB386) Click to edit Master title style Numfon Eaktasang, Ph.D.
Types of material handling equipment
BNWRP Biosolids Presentation
welcome to the Kennebec water district filtration plant
First of all
Total Solution of Granulation & Material Handling
Mobile Oil Press and Biodiesel Processor
Chemical Engineering Drawing
Limestone Handling System
Flow Equalization Jae K. (Jim) Park Dept. of Civil and Environmental Engineering University of Wisconsin-Madison.
Green initiatives in ceramic tile manufacturing
CTC 450 Review Secondary Treatment Trickling Filters Biological Towers
Experience Nordic Water WesTech / General Filter
Kyosuke Fukuhara City of Yokohama
MECHANICAL OPERATION IN CHEMICAL ENGINEERING
Streaming Current Detectors
Water Treatment.
SYED MUHAMMAD ALI NAQVI (Management Associate)
SCORPIO ENGINEERING BMH PVT. LTD.
Low Sodium Sulphate Recovery
ENG421 (5c) – Water Treatment Plant Costs
Spillage and Material Handling Systems
Water Treatment.
Presentation transcript:

Production Process of Di-Calcium Phosphate in ARASCO Chemicals King Fahd University of Petroleum and Minerals Mechanical Engineering Department Presented by Ra’ad M. Al-Ghamdi 986821 22/04/2004

Outline The Company Overview Production Process. Case Study. Conclusion.

The Company Overview Production: Types: DCP, MCP. Capacity: 30,000 MT/Year DCP. Location: Dammam second industrial city. Manpower: Engineers: 18 Administrative: 12 Operators: 17 Technicians: 15

Production Process Tank Farm Area (TFA). Filtration Area. DCP Area.

TANK FARM AREA T101 A/B/C Flocculent Clarifier Raw Acid Storage area Caustic Soda 50% NaOH (Sodium Hydroxide) Silica Powder 98% SiO2 Silicon Dioxide T101 A/B/C Flocculent Clarifier Raw Acid Storage area T301/T302 Pure Acid Tank Raw Acid Reactor Crystallizer Sludge P101:Raw Acid Unloading Pump P301 Clarifier Feed Pump P102 Reactor Feed Pump Clarifier Discharge Pump Filter P302 Acid to DCP Feed Pump Pure Acid to DCP Area

FILTERATION AREA Sludge Clarifier Bond Filter Sludge (rich in F) 1st cake wash 2nd cake wash Clarifier Sludge Bond Filter Sludge (rich in F) Sludge Bucket Sludge Bond T301/T302 Pure Acid Tank Clarifier Discharge Pump Pure Acid

DCP AREA CaCO3 Bag Silo Filter DCP Silo DCP Mixer HOT AIR GENERATOR Clean Exhaust Air Tank Farm Area Daily Weighing Hopper CaCO3 Silo Bag Filter Cyclone Pure Acid DCP Silo DCP Mixer Wet DCP Bulk Loading HOT AIR GENERATOR Primary Disintegrator Hot Air Bagging Machine

Material Storage and Handling Raw Acid Storage (785 m3) CaCO3 Silos (S 201 A/B/C) (32.39m3) Pure Acid Storage (T301-T302) (140m3 – 18m3) Process DCP Silos (S 501 A/B/C) (245m3)

Case Studies Screw Feeder Replacement. Upgrading DCP Recycling System. Upgrading Daily Weighing Hopper System Replacing the Packing Gland with Mechanical Seals

Screw Feeder Replacement Replacing the screw feeder with belt conveyor. DCP Mixer Wet DCP DCP Mixer Wet DCP Belt Conveyor Screw Feeder

Upgrading The DCP Recycling System

Daily Weighing Hopper System

Replacing the Packing Gland with Mechanical Seals Cost of the product : 12000 SR Bearings Packing sleeves Power consumption (packing consumes six times the power ) Pollution Reliability Safety Seals are self-adjusting Manpower

Packing Gland VS Mechanical Seals 12000 SR/year Bearings Packing sleeves Power consumption (packing consumes six times the power ) Pollution Reliability Safety Seals are self-adjusting Manpower 800 SR/year Less bearing damage Less power consumption Prevent pollution More reliable More safer

Mechanical Seals

Conclusion I have gained: Experience of work in such industry. Value of time and commitment. Value of team work. I have learned how production processes works. I have experienced working on machines in terms of maintenance and overhauling. I have given the opportunity to manage a group of team. I contributed to enhance the performance of the production by suggestion and study

Thank You