Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 1 Undulator System Assembly Plans Rodd Pope, SLAC

Undulator System October 12-13, 2006 FAC Meeting 2 UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN FOR CLARITY By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 3 UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN FOR CLARITY By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 4 Schedule

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 5 Collaboration Roles and Responsibilities (abridged) ANL – Stephen Milton Design the System and Sub-assemblies minus WPM/HLS Supply Designed Sub-assemblies Provide Expertise SLAC Metrology – Robert Ruland Design and Supply WPM/HLS System Undulator Tuning & Quadrupole Measurement Develop and Test Fiducialization Procedures Provide Expertise SLAC Assembly & Installation – Ben Poling Girder Assembly System Installation Material Handling and Storage Provide Expertise

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 6 Undulator Assembly & Installation Supervisor Ben Poling Responsibilities include: Material handling and assembly planning and execution Assembly and QA documentation Space and personnel resource planning

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 7 Assembly, Install, & Storage Space B750 – Storage/Assembly B081 – MMF Tuning/Fiducialization Undulator Tunnel

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 8 Undulator System Girder Assembly Field Installation Precise/Vacuum Assembly performed in a control environment

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 9 Girder Assembly Flow

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 10 SLAC Magnetic Measurement Facility Wolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3 Floor plan divided into three functional areas Magnetic Measurements (± 0.1º C) Fiducialization and Assembly (± 1º C) Storage (± 2.5º C) Assembly Area Storage and Queuing LCLS-TN-04-1

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 11 Undulator Magnet Handling Cart - For Use In MMF - Out For Quotation

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 12 Installation Cart Concept -For Undulator Hall Use - Concept Under Review

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 13 Traversing the BTH East Entrance Maze UNDULATOR HALL Entrance BTH

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 14 Material Handling Crate Concept -For Use In B750 Pit -Concept Under Review

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 15 Process Travelers Traveler Drafts Out For Review Undulator Tuning & Fiducialization Girder Assembly BFW Fiducialization Quadrupole Measurement & Fiducialization Pedestal Assembly CAM Assembly Inventory Database Physical location tracking Quality Assurance data collection Installation location mapping

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 16 Next Six Months Production Control Communication Geoff Pile is developing a tool. Release document transfer process is in place. Exact Statement of Work content will solidify scope of SLAC work. WPM mockup operational in B750. Material handling equipment in place. 50% of Undulators RFI. Component deliveries beginning.

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 17 Next Six Months (2) HLS/WPM Final Design Review – 1/07 HLS/WPM Procurements Placed Girder Assembly and Component Fiducialization Plan complete Tooling designed and ordered Production Drawings and SOW’s archived at SLAC Cable Plant Preliminary Design Review Complete – Long Lead Procurement Placed Pedestal installation Statement of Work out for bid

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 18 End of Presentation

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 19 SHORT BREAK By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 20 SHORT BREAK CROSS SECTIONS By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 21 LONG BREAK By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 22 LONG BREAK CROSS SECTIONS By Scott Doran, ANL

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 23 Girder Assembly Prerequisite All necessary components fiducialized Stands aligned in all staging areas Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce Step 1 Prepare Girder: Mount CAM wedges under girder Step 2 Component Installation, part 1 roll-away slides, component supports HLS & WPM components undulator vacuum chamber Step 3 Component Installation, part 2 quadrupole, BFW and BPM Step 4 Wiring / Plumbing In the Controlled Environment of the MMF Step 1 Optical Alignment Step 2 CMM Storage LeCocq, Catherine, October 27-28, 2005, FAC Meeting, Slide 13

Rodd Pope, SLAC Undulator System October 12-13, 2006 FAC Meeting 24 Component Delivery Schedule