www.turbocontrolsolutions.com Company Overview 04 Why Choose us? 02 Product & Services 03 Our Clients 01 Introduction a. Industrial Gas Turbine b. Aero.

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Presentation transcript:

Company Overview 04 Why Choose us? 02 Product & Services 03 Our Clients 01 Introduction a. Industrial Gas Turbine b. Aero derivative gas turbine

Company Overview Engineering, Procurement & Construction Field Services-Gas, Steam Turbine and Turbo generators Comprehensive training program Established in 2009, TCS works in projects and areas interested by Oil, Gas & Power industry. Independent service provider to owners and operators of industrial & aero derivative gas turbines, steam turbine, generators, pumps, compressor and their associated control system across the world. Services delivered and managed by industry professionals with over 60 man-years OEM experience, bringing strong references, knowledge, and flexibility required by this demanding industry Providing high quality, cost-effective alternatives to the OEM in the power generation industry Established sales and support network coverage across the world. Customer Oriented, Delivering wide array of professional engineering services System Upgrades Turbine Installation & Reapplication Services Canada Libya Singapore Malaysia

Industry we serve Oil & Gas Services Supporting international, national and independent oil companies’ critical rotating equipment onshore and offshore, our services increase asset availability & reliability across the entire process. Power Generation For utilities, independent and industrial power generation plants, our operations and maintenance services help operators improve the availability and reliability of gas and steam turbo‐machinery, including the driven equipment. Green Energy & Technology Inspiring Renewable Energy. By that we mean inspiring industry, commercial companies, public sector organizations, charities and community groups to consider using renewable energy as an essential of their overall energy needs. We operate across all areas of the renewable energy supply chain from feasibility and resources assessment right through to installation, operation and maintenance of systems throughout the world.

Solutions & Services Field Maintenance & Engineering Services Turbine Installation & Reapplication Service Engineering, Procurement & Construction Experts in Gas and Steam Turbine Controls Control System Packages & Solution Components Repair Spare Parts &Consumables Trading Power Plant Power Plant Retrofits & Upgrades Training Courses In house or On‐site Long Term Service Agreements

Solutions & Services Mechanical Instrumentation & Controls Electrical & Generation Condition Monitoring Scheduled Maintenance Emergency Breakdown Maintenance Borescope Inspections Controls Troubleshooting Unit Start Up Field Maintenance & Engineering Services Turbine Installation & Reapplication Services Original plant disassembly Transportation & logistic New plant layout and engineering Fuel Conversion Electrical on-line & protection engineering Emission control & compliance Equipment upgrade and modification Turbo Control Solution is uniquely positioned with the knowledge and expertise required for successful relocation projects, and our engineering team has the specialized skill set to provide a complete solution. Range of services includes :

Solutions & Services Increased Firing Temperature Honeycomb shrouds Brush Seals HR120 & abradable coating Stg 1 shrouds Frame 6 inlet plenum redesign IGV upgrades Engineering, Procurement & Construction Gearbox design Off base systems – Fuel Skids,Fin fans, Ducting & Filter houses, etc.. Vibration Analysis Field Balancing Technical Consultation Services Failure Investigations Reverse Engineering Turbo control solution offer industry-leading consulting, design and construction services to owners & operator of industrial & aero derivative gas turbines, steam turbine and other power plant developers world wide. Our multi-disciplinary team provides expertise through all phases of power generation. Engineering Support Performance Upgrades

Solutions & Services Experts in Gas and Steam Turbine Controls Conceptual and Detailed Engineering Procurement of Major Equipment and Balance of Plant Project &Construction Management Start‐up and Commissioning Performance Testing Feasibility studies In country surveys for new projects Planning & scheduling Plant erection estimation Budget preparation Installation & commissioning manuals for OEM equipment High pressure pipe fabrication Our wide range of EPC services include Turbo Control Solution has been an industry leader in providing control solution for every aspect of power generation process, including steam and gas turbine. Today, as older machine operate beyond their original life expectancy, more precise and reliable control technology is a necessity. Woodward Netcon, Micro Net, 500 series, Atlas, 723, Hima Himax PLC Siemens S7 PLC AB Control Logix PLC Triconex TS3000 Bailey infi‐90 DCS iFix, Citect, Wonder ware HMI GE Speedtronic series SIEMENS T1000, T2000, T3000 Emerson Ovation Familiar with Controller Gas Turbine, Steam Turbine, Centrifugal/Axial Compressor, Generator Control System Upgrade & Solution

Solutions & Services Sensonics, Machinery Protection System ABB, Excitation System Hima, Turbo machinery Control ComAp, Power management Control Voith I/H, Electro-hydraulic actuation Emerson Ovation GE MK VIE Control System Packages & Solution Advanced gas turbine control retrofit system PLC based gas turbine control and protection Replaces older technology systems such as Mark II, III & IV Improves control accuracy and operation reliability Optimises gas turbine performance Common spares with other industries utilising similar PLC system Control Systems

Solutions & Services Braze Repairs Blast Cleaning Machining - Manual & CNC Vacuum Heat Treatment Metallurgical Laboratory Services Microscopy Mechanical Testing Failure Investigations Component Repairs Nozzles Shrouds Liners incl DLN Transition Pieces Fuel Nozzles incl DLN Flow testing Stationary Component Repairs FS3002 – FS9001F Turbine Rotors (FS3002 – FS9, ABB 11D4/5, Siemens, V64.3) Compressor Protective Overlay Coatings Rotating Equipment Repairs Air Plasma and HVOF Robotic Systems Thermal Barrier Coatings Thermal Spray Coating MCrAlY’s Hardface Coatings Abradable Coatings EDM Component Modifications & Upgrades Research and Development Life Assessment

Solutions & Services Spare Parts & Consumables Trading Siemens (e.g. V94.2) Westinghouse (e.g. W251) General Electric (e.g. Frame 5, 6,7,9) Solar (e.g. Centaur, Saturn) Our delivery possibilities include spare parts for the following brand and types: For operators of gas turbines in the power generation and oil & gas industry, we provide a wide range of spare parts. TCS can revert to its own stock and a worldwide network of well‐known and certified suppliers. The parts inventory is continually monitored to ensure that the majority of customers spare part requirements are satisfied ex‐stock for both scheduled and unscheduled maintenance. We also provide refurbished and used serviceable components, giving cost effective option, aligned with your operational needs and project deadline. The range of products cover from nozzle, buckets (stator, rotor), various hot gas path parts, to control system. For all supplied parts TCS issues a warrantee same as the warranty given by the original Equipment Manufacturer

Solutions & Services Power Plant Retrofits & Upgrades Frequency Conversions Fuel System Conversions Emissions Abatement Systems Auxiliary System Modification Instrumentation and Control System Modifications Services includes: Modernizing or upgrading a gas turbine can lead to the improvement of component durability and its benefits can result in reducing the need to replace or recondition parts and components. The result of the upgrade or modernization efforts can also lead to a reduction in the cost of maintaining the power plant. Long Term Service Agreement Dedicated contract management Spares management & inventory control Remote monitoring Technical support Scheduled & unscheduled overhauls Component repairs

Solutions & Services Training Courses-In house or On Site Gas Turbine Operations (GE Speedtronic Mark V, VI, Vie Controls) GE Speedtronic Mark V, VI, Vie Control System GE Speedtronic Mark V, VI, Vie Maintenance HMI Operation and maintenance Siemens Control System Woodward Control System Customized Course We offer the following Courses: The training courses can be conducted at TCS’s facility centre, or can be provided on‐site(on‐the job training). Introduction to Gas Turbine Plant Mechanical Maintenance High Voltage Safety Generator Control & Maintenance We also offer courses on a wide range of topics covering gas turbines and associated equipment, including, but not limited to: Deliver training to over 1,000 engineering personnel to educate and enhance skills Modular courses by classroom and hands on training Training partnerships Specialist training packages customized to clients needs Gas & Steam Operations Medium speed diesel engine Gas Turbine Control Review Power System Protection

Solutions & Services Aero Derivative Gas Turbine Fuel nozzles, valves, regulators and pumps Bleed air and thrust balance control valves Fuel dividers, manifolds and feed pipes Lube oil pumps and valves Hydraulic controllers, pumps and servo’s VSV and IGV actuators Starter motors Staging valves Sensors, cables and harnesses Use Table General Electric, Rolls-Royce, Siemens, Solar We carry a large stock of parts and rotable exchange units which can be shipped prior to planned shut down and therefore keep downtime to an absolute minimum We with the support of our alliance partner specialize in overhaul, repair, upgrade, modification, testing and supply of gas turbines, fuel systems, accessories and Control Systems with engineering support and field services.

Our Clients

Why Choose Us? Non-OEM (Producer-independent, flexible, low in costs) Highly qualified staff (OEM-experienced, flexible, highly motivated) Latest technical standard Excellent project references (strong project-handling, MD and TD at your disposal) TCS