Achieving Real Results with Sustainable Supply Chain Management Bob DeVos Senior Vice President GENCO Supply Chain Solutions.

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Presentation transcript:

Achieving Real Results with Sustainable Supply Chain Management Bob DeVos Senior Vice President GENCO Supply Chain Solutions

GENCO – At a Glance… North America’s 2 nd largest 3PL ◦ 38,100,855 square feet under management Pittsburgh based, 112 year old, privately held, non-asset-based 2009 gross revenue : $840+ million 130+ operations throughout U.S. and Canada 7,000+ award-winning teammates Over $1 billion in freight managed annually Visibility to $3.5 billion in freight annually Liquidates $6 million worth of product daily The leader in reverse logistics Innovative leader in supply chain technology, R&D and implementation Formal process to provide initial and ongoing value – 6Sigma / Lean

Inbound Vendor Compliance GENCO’s Supply Chain Solution Solution Type Finished Goods to Customer or Distribution DC Distribution Returns Refurbish & Liquidation Manufacturing / Distribution Customers/Inter-plant B to B and B to C Distribution Customer Direct Returns

Business Trends Shipment volume is increasing Capacity is Tightening Carrier Rates going up Ocean Carriers - significant increases Customers continue to look for cost savings Sustainable Supply Chain Management

Supply Chain Decarbonization Opportunities Energy Efficient Buildings* Clean Vehicle Technologies* Reverse Logistics / Recycling* Despeeding the Supply Chain* Enabling Low Carbon Sourcing: Agriculture Optimized Networks* Packaging Design Initiatives* Enabling Low Carbon Sourcing: Manufacturing Training and Communication* Modal Switches* Near shoring Increased Home Delivery Reducing Congestion “Role of Logistics and Transport in Reducing Supply Chain Carbon Emissions” World Economic Forum / Accenture 2009 * GENCO Role

Lighting Control and Retrofit LightMiser technology Motion sensitive control Retrofit: 8 facilities Hi Pressure Sodium / Metal halide Hi Efficiency Fluorescent Results: Saved over 4 million KwH electricity $908,700 in energy costs saved ROI 1.6 years Equivalencies: 14.9 railcars of coal burned, 2857 metric tons of CO 2 Annual CO 2 emissions of 523 passenger vehicles 649 acres of pine trees to sequester / absorb annually

Alternative Fuels Hydrogen Fuel Cell – Case Study 19% decrease in annual operating costs Hydrogen-powered Industrial Vehicles Leading the way to mass market Only byproduct is water and heat Requires CapEx Investment Costs ~$31,000 per Fuel Cell Federal Tax Credit thru 2016 ~ 30% of purchase price Individual state grant money may also be available Ohio Third Frontier Fuel Cell Program >$38M; $1M to Crown for lift truck battery replacement research Bottom-line Pure economics still a ROI challenge – this is changing Justification by productivity improvements and cost avoidance associated with lead/acid batteries

Scenario 2 Results: Minooka, IL; Carlisle, PA; Atlanta, GA and Phoenix, AZ 8

GENCO Sustainability Impact 2009 Savings = 8,271 Tons ◦14,019,222 KwH of energy ◦39,472 barrels of oil ◦237,436,700,000 BTUs of energy ◦92,394 cubic yard of landfill space ◦69,309 trees ◦28,539,000 gallons of water ◦1,680 pounds of air pollutants prevented

Green Supply Chain Align with business goals Set Baseline / Metrics Process improvement Think holistically Plan for the long term ConsiderationsBenefits Reduced wastes Reduced health /safety costs Better working conditions Reduced water, energy, fuel and transportation costs Regulatory compliance Enhanced reputation

For more information… “The Lean and Green Supply Chain – A Practical Guide for Materials Managers and Supply Chain Managers to Reduce Costs and Improve Environmental Performance” - EPA archive/pubs/lean.pdf archive/pubs/lean.pdf Green Supply Chain Network – GreenSCM.com Greenbiz.com 2 nd Annual Green Supply Chain Summit – April 09 – London 4 th Sustainable Supply Chain Summit – March - Brussels GreenSCOR – Supply Chain Council Discussion & Follow-up Bob DeVos Senior Vice President (920) –