Wonderware Performance Software 3.5 “Real-time Visibility into Equipment Performance” Alex Chia Solution Sales Manager

Agenda Improve asset utilization by identifying production bottlenecks more quickly Increase the capacity of your existing assets by pinpointing the causes of unplanned downtime and improving operational efficiency Leverage best practices by comparing line-to-line and plant-to-plant performance, including real-time OEE measures Lower the total cost of ownership with Wonderware’s object based ArchestrA software solution architecture

Identify your Production Bottlenecks ► Operators have real-time downtime data that alerts them to asset utilization issues ► Accurate, timely and easily available data allow managers and engineers to detect and take focused action on significant production bottlenecks before they degrade plant performance

Increasing Capacity w/ Existing Assets ► Reduce unplanned equipment downtime ▪ By tracking & analyzing equipment downtime ► Improve the output of existing equipment ▪ Track & analyze equipment output (performance) ► Reduce quality related losses (scrap) ▪ Track & analyze first pass yield All require detailed equipment performance information!

Get to the Bottom of your Unplanned Downtime Issues… Wonderware Performance Software v3.5 ► Leverages existing automation system ▪ Provide more accurate, reliable & granular downtime data than manual systems ► Highly flexible capture of downtime events with Unlimited downtime reasons per piece of equipment ► Enhanced operator involvement w/ highly configurable.NET based Operator interface

Reduce Costs with Equipment Efficiency Tracking… Wonderware Performance Software v3.5 ► Real-time Overall Equipment Effectiveness (OEE) Monitoring ▪ Monitor equipment, line or plant OEE ▪ Compare machine to machine, line to line, plant to plant ▪ Leverages existing automation system for accurate and timely OEE data ► Unlimited number of OEE calculations ► Include real-time OEE on Operator HMI screens and web-based plant information portals

Overall Equipment Effectiveness OEE = Availability * Performance * Quality Example: (.77)*(.65)*(.98)*100% = 49% OEE Availability = Net Operating Time Running Time * 100% Performance = Target Output Actual Output * 100 Quality = Actual Output Good Output * 100 (Key Efficiency Metric)

Major Beverage Container Manufacturer Leading producer of plastic beverage containers Products in such demand they can sell more than they can produce ► Raised OEE by 3% in first year ► $200,000 ROI on an initial investment of $80,000 ► Payback in 5 months Direct bottom line results… A Customer Success Story

Wonderware Performance Software… Monitors, analyzes and reports on asset efficiency & equipment downtime - resulting in improved productivity and asset utilization.

Capabilities of Wonderware Performance Software Equipment Utilization Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime Equipment Utilization Equipment Efficiency Reporting What is Equipment Performance?

Drive Better Equipment Utilization… through better Operator Awareness

Customizable Operator Interface… ► User definable utilization states ► Define an unlimited number of reason codes to establish the utilization state ► Reason code triggered automatically from I/O or manually input by operator ► Define a target Utilization & OEE for each asset ► Configure if utilization reasons affect OEE values Reason State

Powerful Utilization Control… Real-time Visualization & Input

Decision Makers… Information at your fingertips Web based or Paper Reports, You choose

Capabilities of the Equipment Performance Module Equipment Efficiency Real-time Tracking/Display/Analysis of Equipment Efficiency Equipment Utilization Equipment Efficiency Reporting What is Equipment Performance? Equipment Utilization Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime

Drive Higher Equipment Efficiencies w/ Operator Involvement

Efficiency Information for Decision Makers

More Success Stories ► Within 3 months, identified problem areas in bottleneck machines ► Due to increased efficiency, able to cancel large capital expenditure (> $1.5 Million) Direct bottom line results… Major Paper Producer One of world’s largest producers of paper products $22 billion annual revenue Legacy system relied on manual entry of downtime fault reasons Planned large capital expenditure to eliminate production bottleneck Implemented Wonderware software as interim measure

Capabilities of Wonderware Performance Software Equipment Utilization Equipment Efficiency Reporting What is Equipment Performance? Equipment Efficiency Real-time Tracking/Display/Analysis of Equipment Efficiency Equipment Utilization Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime Reporting Real-time Web Reports or Paper Reports

“Zero Footprint” Web-Based Reporting ► Flexible Report Templates ▪ OEE & Downtime ▪ Production Event Summary ► Extensible ▪ Easily create report instances for specific users ► Wired for Analysis ▪ Drill through by passing parameters ▪ Determine root cause of production problems

Web-Based Reporting… Drill Down to Root Cause

Adopting a Flexible Approach to Improving Your Manufacturing Operations Enable an incremental, low-risk deployment of increased application functionality, one step at a time.

What’s in Performance 3.5? ► Simplified Configuration ▪ New Utilization Capability Object ▪ New Performance Configuration Client ► Improved Visualization ▪ New ArchestrA Graphic Templates OEE, Downtime & Production Progress ▪ Improved Operator Interface New Utilization Grid.NET Control ► Enhanced Reporting ▪ New Web based ArchestrA reports ► New Migration Utility ▪ Easier upgrades

Object Based Configuration ► New Utilization Capability Object ▪ Configure downtime events & OEE calculations ▪ Define production attributes for production progress tracking ▪ Associate w/ ArchestrA Graphic templates ▪ Extend with custom scripts ► Benefits ▪ Facilitates corporate standards ▪ Template approach promotes engineering reuse ▪ Faster configuration & reduced maintenance

New Performance Configuration Client ► Helps configure: ▪ Users & Groups ▪ Utilization States, Reason Groups & Reasons ▪ Shifts & Shift Schedules ▪ General System Parameters ► Helps simplify system configuration

New Performance Graphics Templates ► OEE KPI Control ▪ Displays OEE value and/or the OEE components (Availability, Performance, Quality ► Count/Duration KPI Control ▪ Displays the number & duration of events for the current entity ► Production Progress Control ▪ Displays the current progress of production for the current shift compared to a provided target

OEE KPI Control ► Shows OEE or OEE components ▪ Dial or Bar chart ► Configure ▪ All standard graphic properties are available for setup.

Overall Equipment Effectiveness OEE = Availability * Performance * Quality Example: (.77)*(.65)*(.98)*100% = 49% OEE Availability = Net Operating Time Running Time * 100% Performance = Target Output Actual Output * 100 Quality = Actual Output Good Output * 100 (Key Efficiency Metric)

OEE KPI Control… Filtering by Time Period ► Dropdowns for Filtering ▪ Current Shift ▪ Last Shift ▪ Current Day ▪ Yesterday ▪ Current Week ▪ Last Week ▪ Last Month ▪ Last X Hours – 1 to … hours ▪ Custom Start and End Time specified

Counts and Duration Control ► The control will display either counts or duration for Utilization States, Reason Groups, or Reasons on the graph ► Filtered for the time period specified by the Filter properties for the current entity

Production Progress Control ► Used to display progress towards a production target for the current shift ▪ The projected production is based on the current rate of production for the current job running on the current machine

New.NET Control – Utilization Grid ► Allows enhanced operator displays ► Employs advanced filtering capabilities ► Time based Last N events, this/last shift, last N hours ► State based Unacknowledged Minimum Duration ► Status based Utilization state ► Any combination of filters

Reporting ► New ArchestrA Utilization Reports

Migration ► Full data (event & configuration) migration ▪ Performance Software 3.4 ▪ Equipment Performance Module 2.0 ► Configuration Data only ▪ DT Analyst 2.2 ▪ Equipment Performance Module 1.0 ► No migration utility is perfect ► Available at release of Performance Software 3.5

Wonderware Ease of Use ► Single development environment ▪ Wonderware Integrated Development Environment (IDE) ► Single configuration object ▪ Utilization Capability Object ► Pre-built visualization graphics ▪ Downtime, OEE, Production Progress ▪ ArchestrA graphic template technology ► Pre-configured Web Reports ▪ Out of the box value

Wonderware Market Acceptance ► >100,000 plants use Wonderware (1/3 total) ► “Wonderware Everywhere” w/ offices worldwide & a network of more than 160 distributor offices ► Acknowledged Leader in Innovation ▪ InTouch, World’s first Windows based HMI ▪ InSQL, World’s first relational database based historian w/ >15,000 licenses sold worldwide ▪ ArchestrA, first fully integrated software platform for industrial applications

Summary ► Productivity Improvement ▪ Equipment Downtime Tracking ► Efficiency Improvement ▪ OEE Tracking ► System Platform Integration ▪ Enhanced connectivity ▪ Broad calculation capabilities ▪ Built on a single, extensible software platform Wonderware covers your industrial software needs today, tomorrow and into the future

Software Solutions for Real-Time Success SM