X-Change 2007 User Group Conference MDT Software AutoSave
2 MDT Software The Change Management Company Jean-Claude Cornu Implementation Engineer AutoSave Overview
3 Overview MDT Software is the world leader in change management solutions for automated manufacturing assets. We focus solely on software solutions for the industrial marketplace. We empower our clients to: Gain visibility into changes in plant floor devices Detect unauthorized changes Comply with regulatory requirements Efficiently manage plant floor devices Maximize plant uptime and profitability
4 Proven Experience 3M BAA Brach’s Confections Anheuser-Busch Campbell Soup Caterpillar Chase Brass ChevronTexaco Coca-Cola ConvaTec Coors Brewing Corn Products CVRD DaimlerChrysler Dell Delphi DHL Ford Motor Company General Mills General Motors Corporation Hayes-Lemmerz IAMS Leprino Foods Lawrence Livermore National Labs Lorillard Tobacco Mozal Aluminum Mitsubishi National Starch & Chemical Michelin Nestlé New York Times Newport News Shipbuilding Phelps Dodge Procter & Gamble Roseburg Forest Products Rustenburg Platinum Sara Lee SGM SGMW Snowy Hydro Siemens Automotive South African Breweries Toyota Motor Company Weyerhaeuser Pharmaceutical Food & Beverage Automotive Brewing Pulp & Paper Oil & Gas Ship Building Metals We serve over 250 companies in a wide variety of industries. Our customer list includes:
5 Change Management – Questions Protection of Assets & Intellectual Property Where is the latest version of your programs? Reduced Downtime What program is in the device? Provide Audit trails for investigation Who made the last changes, and why were they made? Increase in Safety What was last changed, and when was it changed? Disaster Recovery Hardware failure, Security, Sabotage; Am I prepared? Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
6 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime What program is in the device? Provide Audit trails for investigation Who made the last changes, and why were they made? Increase in Safety What was last changed, and when was it changed? Disaster Recovery Hardware failure, Security, Sabotage; Am I prepared? Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
7 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime Version Tracking & Automated Retreival Provide Audit trails for investigation Who made the last changes, and why were they made? Increase in Safety What was last changed, and when was it changed? Disaster Recovery Hardware failure, Security, Sabotage; Am I prepared? Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
8 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime Version Tracking & Automated Retreival Provide Audit trails for investigation Extensive Change Logs & Database Tracking Increase in Safety What was last changed, and when was it changed? Disaster Recovery Hardware failure, Security, Sabotage; Am I prepared? Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
9 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime Version Tracking & Automated Retreival Provide Audit trails for investigation Extensive Change Logs & Database Tracking Increase in Safety Detailed-Comparison Reporting system, identifying changes made Disaster Recovery Hardware failure, Security, Sabotage; Am I prepared? Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
10 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime Version Tracking & Automated Retreival Provide Audit trails for investigation Extensive Change Logs & Database Tracking Increase in Safety Detailed-Comparison Reporting system, identifying changes made Disaster Recovery Complete Data & System backup & recovery, integrated security Regulatory Compliance Are we in compliance? (i.e. Sarbanes-Oxley, CFR21 Part 11)
11 Change Management & AutoSave Protection of Assets & Intellectual Property Fully Automated Program & Document Archival system Reduced Downtime Version Tracking & Automated Retreival Provide Audit trails for investigation Extensive Change Logs & Database Tracking Increase in Safety Detailed-Comparison Reporting system, identifying changes made Disaster Recovery Complete Data & System backup & recovery, integrated security Regulatory Compliance CFR21 Part 11 Compliant, as well as contributing to the process & operational control requirements of Sarbanes-Oxley
12 MDT’s AutoSave AutoSave is a central system that is networked to the operation/machine Captures changes as they are made Documents the changes Automatic checking of operation/machine programs Electronic notification of changes Historical data of changes Reporting on changes Disaster recovery of operation/machine programs User Access and Security Control. AutoSave Plant Network
13 Making changes to a device Launch Editor Make Changes Save and Exit Editor Copy to Backup? Note changes? Typical Manual Process Find the Right Program! Login to AutoSave AutoSave Verify user permissions Verify client permissions Lock program Transfer from server to client Comment files available Comment Prompt Check-in program New revision created Saved on Server Server periodically verifies PLC to Library copy and s difference report Logout of AutoSave Select Program
14 MDT’s AutoSave Configure Here Edit Here Backup Here Client Workstation Agent Client Laptop Server Client/Server Based Architecture SQL Server Database-based Archive CNC Robot PLC Gateway Field bus PC-Based Control The Component of AutoSave that communicates with the Device Processors – Uploads/Downloads/Compares The interface through which the user interacts with the AutoSave system. The Central Location of the Software to which All Agents, Personalities, and Clients Report – Master Control Center
15 Profibus Agent SMTP AutoSave Server AgentClient 1Client 2 TCPIP Current Copy Local Copy Ancestor Copy Typical Workflow
16 Profibus Agent SMTP AutoSave Server AgentClient 1Client 2 TCPIP (1) Time-scheduled event (2) Upload device (3) Compare to Current Version (4) differences report (5) Create new Current Version Backup is difference exists (Optional) TCPIP PLC Level Current Copy Local Copy Ancestor Copy Processor Copy Scheduled Compare
X-Change 2007 User Group Conference AutoSave Screen Tour
18 User Interface Navigation Tree Program SearchOpen Program Tabs Device Network Configuration Program InformationVersion Control & TrackingProgram Status Information
19 User Interface Revision Date and Time User IDClient StationMethod of Change User Comments Current Copy Backup Ancestor Named Version
20 User Interface Edit Upload Compare Right Mouse
21 Scheduled Compares 1) Create Scheduled Compare Group(s) 2) Define Schedule 3) Select options for Results 4) Assign Programs / Areas Steps If Changes are Not made Via Client, Time Scheduled Compares will monitor and document the change Maintain a Current Copy of your programs Why?
22 Additional Features Classes: Pre-Defined privilege groups Client Specific Settings System Reporting System Configuration Parameters Device/Network Configuration User Configuration Approval Groups/Lists (21CFR Part 11)
23 Devices Supported AutoSave supports the most comprehensive range of devices and editors in the industry Schneider Telemecanique Allen-Bradley Siemens GE Indramat Toyopuc Bosch/Rexroth Modicon Wonderware Rockwell Automation Mitsubishi Omron FANUC / Kuka / ABB iFIX / Fix32 …to name a few!! PLCs Robots CNCs Welders Drives HMI's (OIT) Workstations Project Files Documents }
X-Change 2007 User Group Conference Approval and Workflow Enhancements to support a more formalized change control process
25 Current ECO-1 ECO-2 Edit RFA Partial Approval APV Testing Validated Implemented Approval Process Workflow New changes follow an approval process prior to plant floor implementation Start New Change
X-Change 2007 User Group Conference Future Paths
27 Client Support for Multi-Lingual Client Find tab improvements Drag-n-Drop moving of programs or areas Program / Area names can contain spaces Depends on support by 3 rd party programs Time Scheduled Compare TSC to include summary information Support a Processor to Version compare Improvements to agent selection process Pre-Kill Process INI File AutoSave Licensing Support for multiple machine ids Support for demo licenses or trials of specific module types New automated License Registration process AutoSave 5.04 (2Q 2007)
28 Document Pack Microsoft Word (DOC) Microsoft Excel (XLS) Microsoft PowerPoint (PPT) Adobe Reader (PDF) Drawing Files (DWG) FTP Plugin Module (FTPWin) Standard FTP with configurable filelist GE iFIX Plugin Module Supports GE iFIX v3.5 Wonderware InTouch v8-v9 Plugin Module Support v9.5 New updates and bug fixes Omron CX Programmer Plugin Module Supports CX Programmer v6.0 - v6.1 Schneider ProWORX Plus Plugin Module Schneider Unity XL Pro Plugin Module New Beta of Unity-Diff in Development Rockwell RSLogix 5000 v16 Plugin Module Rockwell RSLogix 500 v5-7 Plugin Module Now supports Forced-Bit comparison Rockwell RSViewME v Plugin Module Siemens Step7 5.4 Plugin Module Siemens WinCC Plugin Module Toyoda PCWin (toyopuc) Plugin Module 2007 Plug-In Update
29 Web-based Reporting Tool The new AutoSave Web-based reporting tool will allow customer to drill down into the logs and AutoSave data for many additional customizable reporting of data. In addition, reports can be scheduled and notification is possible.
30 AutoSave Geneva Flexible Interface AutoSave functionality will be readily accessible outside of the standard Client GUI, as well as administration. This will allow customers to develop their own Client Interface, if desired. Examples: Web Browser Integration HMI/SCADA Integration Desktop Icons
31 AutoSave Geneva AutoSave 6.xx will support a new highly functional scripting language. This should allow customers to create custom applications or executables to address any custom needs not solved by current application interface. 1.Execute initial application 2.Download program from AutoSave 3.Process downloaded data using using external application 4.Restore program back to AutoSave Sample Script
32 ReCap: AutoSave Solution Protection of Assets & Intellectual Property Provide Audit trails for investigation Reduced Downtime Disaster Recovery Increase in Safety Regulatory Compliance Save MONEY! Save TIME! Save LIVES! WHY?
33 Conclusion AutoSave is the industry's most advanced feature-rich change management software. Today over 5,000 end users in a variety of industries worldwide use our AutoSave software suite to effectively manage change and minimize downtime. We are dedicated to customer satisfaction. Thank You!
X-Change 2007 User Group Conference AutoSave for Highly Regulated Industries continued in more detail…
35 Starting the Change Process Create a new version within the appropriate AutoSave Program
36 Starting the Change Process Engineering / Maintenance personnel can now develop the appropriate set of changes Changes are made offline Any number of edit sessions can be performed
37 Making the change offline Edit changes like normal. An update to the version occurs after a comment is entered You cannot cancel a change
38 Starting the Approval Process When the changes requested have been developed, the user making the changes initiates the approval process sent to applicable users who can then approve the change Notification Quality Management
39 Who Approves changes Users who approve changes are set up once administratively. One user representing each group must approve the change before implementation can occur
40 Approving Changes An approver logs in and selects role to approve the change A comment and control number will be entered AutoSave automatically records all events and converts the status to APV (Approved Pending Validation) when one user in each group in the approval list approves the change
41 Completing the Approval When last approval is entered Version automatically converted to APV (Approved Pending Validation) Allows for time lag to occur from approval to the start of plant floor testing
42 Testing Changes Prior to Rollout Testing is required to ensure that the approved changes actually produce the desired product on the plant floor. Product produced at this time is typically quarantined until such time that the changes made have become validated. Time lag from APV to Testing is very realistic due to the need to coordinate the actual testing on the plant floor When the status is switched, downloading of this ‘approved but not validated’ change is enabled. The conclusion of the testing should be a switch either back to the edit state (due to a reject) or a transition to a validated state
43 The Validated Change Software has passed all testing and is ready for deployment Often a time lag will occur from when the change is validated to the time it is ready to be implemented An appropriate user can transition the change from validated to implemented only at this point.
44 Implementing an Approved Change Executed as a command “Implement Change” Changes the selected version from Validated to Implemented Enables this version for download by those with download privilege Changes the previously implemented version to PA (Previously Approved) Logs all relevant events in this process
45 Downloading an Implemented Change The change can now be downloaded into the device If the device must ever be reset, then this implemented version is the only one that can be used
46 Rejecting Changes During the Process Any user in the approval cycle can reject the change anywhere during the approval process The change is sent back to an “Edit” state allowing the engineer to make the necessary changes. Comments are added by the person rejecting the change.
47 Acquiring Real Time Updates At any point in the cycle, a user can double-click on the version and see the current state of the approval process.