2 EXECUTIVE SUMMARY MACHINE DOWNTIME CD BAR YR 2014/2015 CD BAR YR 2013 by % FEB 14 MAC 14 APR 14 MAY 14 JUNE 14 JULY 14 AUG 14 SEPT 14 OCT 14 NOV 14 DEC 14 JAN 15 TARGET MC D/TIME ACTUAL % TARGET PM100 SCORE CARD PM SCORE SHEET TARGET 85% MC D/TIME TARGET 8%

EXECUTIVE SUMMARY CD BAR MACHINE DOWNTIME ANALYSIS REPORT Downtime by Hours & Category Major Downtime CauseActionStatus Shot Blast - Motor don’t move as usual. ( Belt problem), Bar not shine (clogged dust collector) - Motor not balancing ( belting drop) & Concussion machine - Change new belting, rotation motor & setting impeller 1,2,3 & 4 - Change new belting & impeller Done on 8 Jan 2015 Done on 21 Jan 2015 Crane - Trip ( wire pendant cable short)- Change new wireDone on 15 Jan MACHINE FEB ’14 MA C ’14 AP R ’14 MA Y ’14 JUN ’14 JUL Y ’14 AU G ’14 SE PT ’14 O CT ’14 NO V ’14 DE C ’14 JA N ’15 PAY OFF STAND PRE-STG SHOT BLAST DRAWING CARRIAGE V-H ROLLER SHEARING PINCH ROLLER ROLLER DELIVERY TABLE ECT 0.00 KLN SHEAR CUTTING DUST COLLECTOR 0.00 POINTING 0.00 CRANE LASTIC COMPRESSOR 0.00 Cooling Tower TOTAL

CD MAINTENANCE COST ANALYSIS 2014/2015 (TOTAL REPAIR & MAINTENANCE + CHARGE OUT SPARE PART) Charge out above 1 Year, Shall be charge under depreciation

(TOTAL REPAIR & MAINTENANCE + CHARGE OUT SPARE PART BY MACHINE)

CD BAR COST DRAWING Date Item 3 FEB 4 FEB 5 FEB 6 FEB 7 FEB 8 FEB 9 FEB 10 FEB 11 FEB 12 FEB 13 FEB 14 FEB 15 FEB 16 FEB 17 FEB 18 FEB 19 FEB 20 FEB 21 FEB 22 FEB Actual Quantity Production Working Hours Rate/ Hour 1.3/ Hour 1.2/ Hou r 0.8/ Hou r 1.8/ Hou r 1.2 / Hou r 3.4/ Hou r 3.5/ Hou r 0.4/ Hou r 1.5/ Hou r 1.1/ Hou r 3.3/ Hou r 1.75 / Hou r 0 1/ Hou r 1.1/ Hou r / Hou r 0 Cost Drawing/Hou r 612 Drawing Cost/ Hour Target RM 612

4 Major Downtime Cause (data by history card)ActionStatus 1 Drawing Carriage -Machine can’t run (Bearing problem) -Arm contactor ( cant adjust jaw ) - Carriage no.2 jerk ( Cylinder no.2 problem) - Machine can not clamp (arm bush uprooted), Power supply for IO card problem -Bar scratch. Valve air not opened, Machine not consistent (Jerk). -Sequence drawing table problem (setting problem), Machine can’t auto (cylinder drawing 1 current jammed). Bar stuck at shooter pipe (have 2 bar in shooter pipe & Cylinder jammed (screw at cylinder loose) - Alignment & bearing problem - Change arm contactor - Change solenoid valve, cylinder & encoder. - Repair arm & change new IO card - Open valve, Check wiring, troubleshoot, solder wire & change encoder - Adjust setting, Change cylinder & pull out bar from shooter pipe & checking valve, air pressure and part cylinder Done on Feb 14 Done on March 14 Done on May 14 Done October 14 Done on November 14 Done on December Roller - Oil does not come out - Upper roll position do not follow the setting (ERROR) – (servo controller out alarm encoder for upper roll angel) - Alarm ( inverter fault) - Machine can’t auto ( DC controller burn), Machine can’t on ( PLC AX41C broke) - Change belting & 1 set motor pump. - Reset PLC, Check encoder upper roll position. Call PLC contractor, setting all program, parameter upper roller position by operator. -Change new inverter, resistance breaker & dynamic breaker circuit - Change new DC Controller & PLC AX 41C) Done on April 14 Done on July 14 Done on Sept14 Done on November 14 3Pre-Straightener -Charge out spare part. Charge out spare part. 4 Shot Blast - Guide fracture. -Bar scratch (guide bar at shot blast machine - bar jammed, belting failure (pulley jammed), Quality problem (liner leak) - Bar not shine - Alignment. -Repair/welding guide no.2 & replace new guide no.3, Change new belting, liner, adjust cylinder gate & clean up at small door - Change new belting, rotation motor & setting impeller 1,2&3 Done on April 14 Done on December 14 Done on Jan 15 TOP 4 MACHINE BREAKDOWN

Sapura Machining Corp Sdn Bhd 8 HIGHEST MACHINE BREAKDOWN IN JANUARY 2015 LINE: CD BAR MACHINE: DRAWING CARRIAGE/MEASURING ROLLER TYPE OF DAMAGE: BAR CUTTING NOT CONSISTANT/BAR SCRATCH TOTAL PRODUCTION: AVERAGE 10 TONNES PER DAY SPEED 30m/s LineCategoriesDepart.IssueCauseImmediately Action Quantity/ Frequency Part Price Total Prod Output CD Bar Machine Measuring Roller Maintenance Length bar cutting long/short after shear Encoder measuring unit fault Replace new encoder (28/01/15) 10 TimesRM 3.6 K 10 Tonnes per day speed 30m/s CD Bar Machine Horizontal vibration Roller Maintenance Bar scratch after drawing Bar stuck with jammed roller at vibration roller Overhaul with SMC refurbish team, temporary action to ensure machine can run. (26/01/15) to fabricate new shaft & bearing housing reverse engineering action 15 Times Waiting Quotation 10 Tonnes per day speed 30m/s CD BarDrawing DieTool & Die Bending NG for dia & Bending NG > 1.5mm Trial run on 4/3/15 Fuji Dies, Japan visit 5/3/15 100%¥ 25, Tonnes for 2 model

AFTER TAKE ACTION, PRODUCTION CAN RUN AN AVERAGE OF 15 TONNES PER DAY SPEED 45M/S - 50M/S. 28 JAN 2015, PRODUCTION ACHIEVED 31 TONNES SPEED 45M/S FOR SB31 DIA. 24 WITHOUT DEFECT MACHINEBeforeAfter Machine Measuring Roller Machine Horizontal vibration Roller ACTION PLAN

Sapura Machining Corp Sdn Bhd 10 HIGHEST MACHINE BREAKDOWN IN FEBRUARY 2015 LINE: CD BAR MACHINE: DRAWING CARRIAGE/MEASURING ROLLER TYPE OF DAMAGE: BAR CUTTING NOT CONSISTANT/BAR SCRATCH TOTAL PRODUCTION: AVERAGE 10 TONNES PER DAY SPEED 30m/s LineCategoriesDepart.IssueCauseImmediately Action Quantity/ Frequency Part Price Total Prod Output CD Bar Machine Measuring Roller Maintenance Length bar cutting long/short after shear Encoder measuring unit fault Replace3 new encoder (measuring, speed motor and shearing motor) (27/02/15) 10 TimesRM 3.6 K 10 Tonnes per day speed 30m/s CD Bar Machine Horizontal vibration Roller Maintenance Bar scratch after drawing Bar stuck with jammed roller at vibration roller Overhaul with SMC refurbish team, temporary action to ensure machine can run. (26/01/15) to fabricate new shaft & bearing housing reverse engineering action 15 Times Waiting Quotatio n 10 Tonnes per day speed 30m/s CD BarDrawing DieTool & Die Bending NG for dia & Bending NG > 1.5mm Trial run on 4/3/15 Fuji Dies, Japan visit 5/3/15 100%¥ 25, Tonnes for 2 model CD Bar Shot blastMaintenanceUneven cd bar surface Too many dust in steel shot Welding shot peening internal body and to replace original dust filter 100%Rm 28.8k3600 ton