Dimensional Metrology Dimensional Metrology Program Steve Phillips Program Manager DOD Body Armor Study A high value measurement analysis using MEL expertise in: Coordinate Metrology Measurement Uncertainty Laser Scanners

Dimensional Metrology The Problem: The Inspector General of the Pentagon and the Government Accountability Office issue extensive reports on problems in Army body armor testing GAO Finds Flaws in Army Body Armor Tests CBS News: October 16, 2009 GAO finds mistakes in Army test of body armor Associated Press: October 18, 2009 Army recalls 16,000 body armor sets amid testing dispute CNN: January 29, 2009 Audit: Army unsure of some body armor safety USA Today: April 2, 2008

Dimensional Metrology The Issue MEL Addressed: New measurement technology has unknown accuracy when used for body armor tests The Fallout: The next phase of body armor production is delayed until the issue is resolved affecting up to $8B in contracts

Dimensional Metrology The Measurement Problem: GAO states that the new measurement technology using an articulating arm CMM with a laser scanner has unknown accuracy when used for body armor tests (left) The articulating arm CMM equipped with a laser scanner probe (middle) Scanning the pre-impact contoured clay surface. (right) Body armor attached to contoured clay surface

Dimensional Metrology The measurand is to determine the depth of the impact deformation relative to the pre-impact surface (left) Projectile impact in body armor (middle) Scanning the post-impact deformation in the clay surface. (right) Detail of the complicated nature of the impact deformation

Dimensional Metrology DOD contracted NIST to resolve: 1.Measurand stability 2.Measurement accuracy 3.Data reporting 4.Measurement reliability 5.Test conditions

Dimensional Metrology Some of the “depth” measurands Pre-impact surface Post-impact surface Point of Aim REFERENCE DIRECTION

Dimensional Metrology Measurement Accuracy

Dimensional Metrology Conclusion: NIST issues Final Report ( ) resolving measurement related issues

Dimensional Metrology Q & A Disclaimer: Data on commercial products are only provided for the sake of describing experimental results. NIST does not endorse or recommend any commercial products or imply that this equipment is the best for any particular application.