NAECA III Product Training March 2015. NAECA III Requirements Gallons Current April 16, 2015 Electric 300.930.95 400.920.95 500.900.95 550.900.94 660.881.98.

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Presentation transcript:

NAECA III Product Training March 2015

NAECA III Requirements Gallons Current April 16, 2015 Electric HPWH A. O. Smith Confidential – Internal Use Only Volume based calculation with new criteria for larger capacity models > 55 gallons –Increase for ≤ 55 gal capacities a challenge for units already very efficient –Increase for > 55 gal levels substantial, requiring technology change to heat pump water heaters 2

Develop electric portfolio to meet NAECA III minimum efficiency regulatory requirements including: –Standard electric –Mobile Home Offer flexible options where feasible Provide technology upsell Leverage premium Energy Star qualified heat pump product –Already compliant w/ Energy Star 3.0 Standardize features & design Electric Objective & Scope 3

NAECA III Exemptions Table Top only standard electric model granted exemption because of unique form factor –We are standardizing product design Compact/Utility <20g not subject to DOE reporting Solar & storage tanks exempt Standard 65/66, 80 & 119 gallon models discontinued 4

Electric Overview New models 28 through 55 gallons –Achieve EF with increased foam, addition of external insulating blanket –Provide flexibility in models where footprint is issue; lowboy, 50T, 30S >55 gallon heat pump technology –Broad portfolio w/ 50, 66, & two styles 80 gallon (short or tall) –Energy Star qualified, high First Hour Rating, low sound level 5

Product Standardization Electric Standardization changes concurrent with new NAECA III portfolio –Junction box –Nipples installed –Thermostat Overall (Gas & Electric) feature standardization –Combination dip tube nipple assembly –Ported ball type drain valve –Warranty terms 6/6, 10/6, 10/10 –Window Gray paint for jacket/trim 6

Electric Element Changes Standard 6/6 & 10/6 –Copper upper 4500W element –Incoloy lower 4500W element; resist scale Premium 10/10 –Dual Incoloy 5500W elements; resist scale, faster recovery –Electronic thermostat replaces electromechanical 7

Junction box design changes from round/painted to rectangular/galvanized –Internal ground screw –½” & ¾” conduit ready Standardization - Junction Box 8

Standardization - Thermostat APCOM thermostat now standard production on all residential electric New thermostat bracket TOD available for service replacements 9

External Insulating Blanket Ships loose in carton corner Designed for easy field installation –Vinyl backing –Safety labels –Cutouts for data plate & junction box –For top or side connect –Kit includes instructions & tape Thickness is 3” fully expanded (optimal insulating capability), may be compressed to ¾” for clearance Spec sheet dimensions of blanket models listed WITHOUT the blanket 10

6/6 & 10/6 Tall Electric Models * Denotes model with additional external 3” fiberglass insulation blanket. Dimensions shown do not include the blanket. 11

6/6 & 10/6 Short Electric Models Gallon CapacityCurrent Model Current Height (Inches) Current Diameter (Inches)NAECA-III Model Height (Inches) Diameter (Inches) 3030 Short/Reg36-1/220-1/230 Short/Reg39-3/ Short/Reg Blkt * Short/Reg4420-1/240 Short/Reg Short/Reg Short/Reg49-3/424 * Denotes model with additional external 3” fiberglass insulation blanket. Dimensions shown do not include the blanket. 12

6/6 & 10/6 Lowboy Electric Models LOWBOY TOP CONNECT Gallon Capacity Current Model Current Height (Inches) Current Diameter (Inches) NAECA-III Model Gallon Capacity Height (Inches) Diameter (Inches) 3030 Low Low2831-1/ Low Blkt* Low Blkt* Low31-1/42340 Low3831-3/ Low Blkt*32-1/42440 Low Blkt*3831-3/ Low3426-1/2Discontinued LOWBOY SIDE CONNECT Gallon Capacity Current Model Current Height (Inches) Current Diameter (Inches) NAECA-III Model Gallon Capacity Height (Inches) Diameter (Inches) 3030 Low Low2831-1/ Low Blkt* Low30-1/22340 Low3831-3/ Low Blkt*3831-3/424 * Denotes model with additional external 3” fiberglass insulation blanket. Dimensions shown do not include the blanket. 13

Mobile Home Electric MODELHgtDia 30L28 3/422 30T S/R47 1/420 MODELHgtDia 30L * T46 3/419 40S/R5022 Today 2015 Side inlet/outlet Enhanced flow brass drain Available 240V/3500W or 120V/3000W, copper elements 6 year warranty * Denotes model with additional external 3” fiberglass insulation blanket. Dimensions shown do not include the blanket. 14

Electric Replacement Options Example Original 50 Tall 54” Tall 20” Dia New 50 Tall 60.5” Tall 22” Dia Option 1 New 50 Tall Blkt* 60.25” Tall 21” Dia* Option 2 New 40 Tall 60 1/2” Tall 20” Dia Option 3 3” Foam insulation 2.5” Foam insulation + *External Blanket 40 Gallon Tank + Mixing Valve Field installed 1.75” Foam insulation 15

Mixing Valve Application Works on electric & gas product Option for multi-dwelling & applications where water heater shares space w/ HVAC air handler Add on to heater installation –Doesn’t improve EF, but can increase 1 st hour performance –Cons - added installation cost & complexity –Pros - more hot water from smaller tank, avoid modifying the space 16

Low operating cost ~$194 High Energy Factor ~2.72 Superior hot water availability meets UPC –66g = 81 gallon –80g = 91 gallon Quiet operation (51dBa, as w/50 gal) Meets Energy Star 3.0 now New 66 & 80 Gallon Heat Pump 66g 80g “short” 17

Today Std. Electric 2015 Heat Pump Heat Pump Electric Gallon Capacity Current Model Current Height (Inches) Current Diameter (Inches) NAECA-III Model Height (Inches) Diameter (Inches) 5050 Tall542050g HPWH Tall60 1/420 1/266g HPWH Tall60 1/222 1/280g HPWH Tall64 1/428 No model available 18

Heat Pump Replacement Options Example Original 80 Tall 60.5” Tall 22.5” Dia Option 1 Option 2 New 55 Tall 60” Tall 24” Dia Option 3 Heat Pump Requires 700 FT 3 Open Space Extra Field Piping 55 Gallon Tank + Mixing Valve option 1.75” Foam insulation New 80g HPWH 68.5” Tall 26.75” Dia Dual 40 Tall 60.33” Tall 42” Wide 19

Electronic Models Overview 20

Premium Electric Product Line Available in 40 & 50 Tall, Short and 55 Tall –Dual Incoloy 5.5KW 240V Elements –10/10/1 warranty Electronic Thermostat –Grid Management ready –Self Diagnostics –Future remote ready 21

Electronic Thermostat More precise temperature sensing –Thermistors more accurate & reliable than conventional thermostats Dry-fire protection ensures trouble free installation Diagnostics monitor operational parameters –Ensure reliable operation & hot water availability –Reported on ET via flashing LED (ESM is primary) No single point of failure – operates with a failed element –Provides connectivity for Smart Grid & home automation connectivity 22

Operating Modes; Normal, Saver, Vacation –Energy Saver Algorithm automatically adjusts to consumer hot water use, reducing standby heat loss up to 25% –Vacation mode sets temperature 60 ° to conserve electricity User-Friendly Interface integrated in upper element cover –Heads-up digital display –Back-lit buttons for easy operation Temperature, mode selection in user interface –Icons notify consumer - element on, error code (Alert), unit is under Smart Grid management, or keypad is locked –Access lock feature keeps children from resetting Diagnostic reporting in LDC –Monitors 1) dry-fire detection, 2) ET failure, 3) lower thermistor failure, 4) upper element failure, 5) lower element failure, 6) ESM defective Electronic Thermostat User Interface mode selection buttons temperature & lock selection buttons 23

AO Smith SmartPort SmartPort is a communications port: –Facilitates water heater connectivity to home automation, remote thermostat, utility demand response, & similar connectivity applications –Mounted on top of premium electric models, and on the front of new heat pump models 24

Smart Grid CEA-2045 Bridge Module Bridge module plugs into SmartPort Communications module links water heater to utility demand response application(s) Bridge module features –LED status indicator –Reset button –Audible alarm 85dB –Accessory port Accessory port options –Leak detection module provides remote notification of leak 25

WiFi Controller Capable Proprietary control module for future home automation application –WiFi connectivity allows remote operation & status monitoring –Plugs into the SmartPort Plug & play link to homeowner’s internet router –Cloud based application to Smart Phone, Tablet, Pad, or Computer Features –LED status indicator –Reset button –Audible alarm 85dB –Accessory port Options –Leak detection module for accessory port will provide remote notification of leak condition 26

Questions…