Rattan grows up trees for support and helps save them from premature harvesting by providing additional benefits that outweigh those of early harvesting.

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Presentation transcript:

Rattan grows up trees for support and helps save them from premature harvesting by providing additional benefits that outweigh those of early harvesting the companion tree. Rattan can be planted in natural forests without disturbing the existing structure or balance of the forest and can increase its financial value. Rattan poles are light and extreme flexibility and have a huge market in the furniture and handicraft industries. In order to guarantee future supplies, rattan plants must be properly managed and sustainably harvested.

Why make furniture from rattan? Rattan poles are very widely used in the furniture industry because of their strength and pliability. They can be bent to tight radii down to four times the diameter of the pole and are used to form many parts of the furniture framework. Rattan poles can be split longitudinally to produce splits that are used to weave the body of the furniture. Rattan poles are very light which allows for complex designs of furniture. Rattan poles have excellent screw holding properties which allow simple screw jointing methods to be used.

How is furniture produced from rattan? 1. Poles are selected 2. Poles are straightened 3. Poles are measured and graded. using straightening jigs. and cut to length. 4. Poles are bent to 5. Poles are left for Components are shape and tied in hours for the bend drilled, grooved and jigs.to set. the ends are coped.

How is furniture produced from rattan? 7. The framework is 8. The framework is 9. Binding and weaving assembled: subassembly assembled: final is done on the framework. assembly 10. The furniture is scraped 11. The furniture is varnished and sanded to smooth or painted. 12. Extra fittings may be the surface. added before sale or export.

Main development attributes of a rattan furniture unit Reduces dependence on timber resources and thereby increases environmental protection and conservation. Permits rehabilitation of degraded lands through increased areas of rattan plantations. Creates income-generating opportunities for rattan growers who will supply the unit, and employment for unskilled, semi-skilled and skilled staff at the unit. Offers employment and skills enhancement to men and women alike. Can be established as a central community enterprise to supply a wide range of different secondary rattan processing enterprises.

Some salient facts Rattan furniture has enormous export potential: Exports of rattan furniture from Malaysia total about US $24 million per annum at present. Producing rattan furniture is skills dependent. However it offers workers considerable opportunities for skills enhancement. A programme of skills development coupled with staff promotion will maintain the vitality of the unit. Maintaining close links to, and regular feedback from, the market is important for ensuring the sustainability of the unit. The use of jigs is very important to ensure uniformity of the bent components used to produce the frameworks and ease assembly. Establishing a design department within the unit would be beneficial. Developing new designs can help maintain and develop market presence.

Requirements for success Sustained supply of quality poles. Some skilled workers. Start up capital. Sets of jigs to ensure uniformity of components and minimise breakage. Well established market links. Photo: Screwhead plugged with rattan core before sanding and smoothing.

Financial aspects of a medium-sized rattan furniture unit* (Model based on data from a range of units in Malaysia) FIXED ASSETS (US$) Land area (1 hectare) $20, 000 Buildings $25, 000 Tools and machines $21, 400 Power, water etc installation $5, 000 One ton truck $10, 000 Miscellaneous $3, 000 TOTAL $84, 400 OPERATING COSTS PER MONTH(US$) Raw materials $28,700 Hardware (nails, screws etc.) $3, 500 Salaries$11, 920 Electricity and water $750 Telephone $100 Container rental (4 nos.) $8, 000 Miscellaneous $500 TOTAL$53, 470 MONTHLY PROFIT: $10, 530 RATIO OF PROFIT TO PRODUCT SALES: 16%

For further information See TOTEMs Rattan Steam Bending Rattan Oil Curing, Bleaching and Preservation Rattan Furniture Making Community-Based Woven Rattan Products Websites INBAR - FRIM - frim.gov.my Books Design and manufacture of Bamboo and Rattan furniture, UNIDO General Studies Series. United Nations Pubs; ISBN: Contact INBAR, Beijing , China Forest Research Institute Malaysia, Kepong 52109, Kuala Lumpur, Malaysia