展躍光電科技股份有限公司 Company Profile

Taipei Office

China Factory

Company Profile Establishment Date : December 2008 Total Capital : USD 500,000 President : Mr. Peter Ouyang Business Activities : OEM/ODM manufacturing for LED Products Total Employees : 100 in Taiwan/160 in China ISO9001 : Certified on July 2009 ISO 14001 : Certified in China Factory

Company Vision The Perfect Supplier for LED Products. From LEDs Components to PCB Assembly, OP’s goal is to be your reliable, one stop, total solution partner.

Best Quality Best Customer Service Competitive Price Fast Delivery Company Philosophy Best Quality Best Customer Service Competitive Price Fast Delivery

Our Advantages Wide Selection of products Design Flexibility Product Customization LED + Board Production Control Engineering Support

Major Products Line SMD Display Through Hole Display. Custom Display LED resolution. LED Lamp

Display Category Numbering Display – 7 segment a. Epoxy Type b. Air Type – the shape can be tilt, round, square and any shape the customer needs.

Display Category Numbering Display – 7 segment c. Surface Mound Display Type

Display Category 2. English Alphabet Display a. Alphanumeric Display b. Dot Matrix Display c. Icon Display

Display Application Home Appliance – Icon Display (Graphic Display – 7 segment + Icon + Film)

Display Application Consumer Electronic Device– Icon Display (Graphic Display – 7 segment + Icon + Film)

Display Application Instrument – 7 segment Display

Display Application Moving Sign– Dot Matrix

Display Application Sign-Alphanumeric Display

Display Application SMD Display – Surface Mount Display

LED Application LED Lam

Process Flow Chart For Display ( 1 ) Material 物料 Process 流程 Process Control 製程管制 Pin PCB Insert Pin 插Pin Press Pin 壓Pin Clean PCB 清洗PCB Silver Epoxy Dice Mount Sampling Inspection one time / half hr. ( Major for Dice location )固晶 Dice IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0% Silver Epoxy Curing Sampling Inspection two times / shift ( Major for Curing condition )銀膠烘烤 Gold Wire Wire Bonding Sampling Inspection one time /hr. ( Major for wire Loop & connection status )打線 RWK Vacuum Pumping (To expel epoxy’s air bubble) Epoxy Prepare Reflector Prepare IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0% REJ I/L Test 100% inspection 前測 in - Line ( Electrical test ) Tape Prepare IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0% Encapsulate 灌膠

Process Flow Chart For Display ( 2 ) Material物料 Process製程 Process Control製程管制 Post Curing 膠烘烤 RWK Hot Test 100% Test 熱測 100% Visual Inspection. 外觀檢驗 Attach Film 貼膜 Final Test 100% Test 後測 ( Part No. Date code……..) 蓋印 Marking 100% Inspection REJ Packing Tray FQC L/A AQL: MIL-STD-105E品管抽檢 CR:0.065%,MI:0.4%,MI:1.0 Electrical test /Visual Inspection Quality Control Lot Acceptance inspection Packing 包裝 AQL: Acceptance Quality Level that is one of Quality control Sampling methods from Military standard. Stock 倉庫 OQC L/A品管抽檢 check total packing box 1/3 check customer name/part no./quantity/ customer requests Shipping 出貨

QA Organization Chart Reliability F/A Calibration QA/CS QA Manager DCC IQC/IPQC/OQC DQA/DCC

RELIABILITY TESTING FLOW Reliability Test Sampling Production Process Per QS/PFC Long - Term Test Short - Term Test Test Result Judgment OK Continue Shipment & Production Abnormal Notice & Failure Analysis ● Stop Shipment ● Notify Customer Call Back ● Take Corrective Actions Verification & Standardization NG NEW PRODUCTS PROCESS CHANGE CUSTOMER REQUIREMENT PROCESS/PRODUCTS IMPROVEMENT

Reliability Test for LED Displays CLASSIFICATION TEST ITEM TEST CONDITION S/S Ac/Re CRITERIA Reference Standard ENDURANCE OPERATION LIFE Ta: Under Room Temperature 13PCS 1.VF arise ≧10% TEST IF= 12~25mA Per segment 0/1 2.IV decline ≧30% CNS13089 TEST TIME:1000hrs(-24hrs,+72hrs) 3.A failure is an LED that is open or shorted CNS13090 HIGH TEMPERATURE Ta:65℃±5℃ HIGH HUMIDITY RH:90～95% CNS5071 STORAGE TEST TIME:240HRS±2hrs Ta:85℃±5℃ CNS7747 LOW TEMPERATURE Ta:-35℃±5℃ CNS6118 ENVIRONMENTAL THERMAL SHOCK 85℃±5℃~-35℃±5℃ 30min 30min 30CYCLES CNS5069 TEMPERATURE CYCLING 85℃~25℃~-35℃~25℃ 30min ~5min~ 30min~5min CNS5070 SOLDER RESISTANCE T,sol: 260℃±5℃ DWELL TIME : 10±1sec CNS5067 Frequency: I time 　 　 　 SOLDERABILITY T,sol: 230℃±5℃ DWELL TIME : 5±1sec Frequency :I time CNS5068 Remarks:

Reliability Test Equipment Operation Life Test

High Temperature Storage Reliability Test Equipment High Temperature Storage

Low Temperature Storage Reliability Test Equipment Low Temperature Storage

Reliability Test Equipment Temperature Cycling

Supplier take corrective action Flow Chart of IQC Operation Supplier take corrective action Meet QVL / QPL Incoming Return to Vender INSP MRB Screen Return to Supplier Waive Warehouse QC Audit NG NO PASS REJ SCAR YES

Customer Quality Complaint Disposition Procedure CCR CCAR RTN GOODS ? RMAR Reply RML CLOSE UP No REJ Process Reps. Sales QA Sales / QA Sales / QA / PC Yes Acc

What’s 8D ? “D” discipline 紀律 It’s a TOPS ( Team Oriented Problem Solving ). * 利用團隊解決問題 1D. Organize a team. 1. 成立工作團隊. 2D. Problem Description 2. 敘述問題. 3D. Containment Action(s). 3. 採取緊急應變對策. 4D. Root Cause(s). 4. 定義並驗證根本原因. 5D. Corrective Action(s). 5. 採取改正行動. 6D. Verification of Corrective Action Effectiveness. 6. 確認改正行動有效性. 7D. Actions Taken to Prevent Reoccurrence. 7. 採取預防再發行動. 8D. Congratulate Your Team. 8.肯定團隊的貢獻.

STRATEGIES FOR CUSTOMER SATISFACTION IN QUALITY  QUALITY ― Operation to be a coordinator for improvement action. ― Implement “ 8D “ process for CCAR. ― Upgrade failure analysis capability.  RESPONSE TIME ― Preliminary analysis report issues within 48 hrs ( When customer request ). ― Formal analysis report issues within 5 days ( 3 days for key customer ).

Production Line in Taipei

Production Line in Taipei Dice Mount

Production Line in Taipei Wire Bonding

Production Line in Taipei Encap Resolution

Production Line in Taipei Test

Production Line in Taipei Packing Station

Production Line in China Engineer & QC

Production Line in China Dice Mount

Production Line in China Wire Bonding

Production Line in China Encap Revolution

Production Line in China Manual Station