UR24 Process Refractometer

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Presentation transcript:

UR24 Process Refractometer

UR24 Refractometer

UR24 - Optical Path 85 Brix 10 Brix 0 Brix 1 - LED SOURCE 3 4 5 6 1 - LED SOURCE 2 - BICONVEX LENS 3 - ENTRANCE LENS 4 - PRISM 5 - EXIT LENS 6 - CCD DETECTOR 85 Brix 10 Brix 0 Brix

UR24 - The four basic elements In order to obtain a refractometric measure need four basic elements: A light source (LED source) An optical sensor (CCD sensor) A well defined optic path (lenses and instrument geometry) 4) A prism made in high nD material 2 1

UR24 - Interface detection Threshold Derivative

UR24 - Technical features Measurement limits: 0-95 Bx Measurement range UR24 ST: min 30 Bx, max 95 Bx Accuracy ST version: 0.5% measurement range (+/- 0.15 Bx) Measurement range UR24 H.A.: min 15 Bx, max 95 Bx Accuracy H.A. version: 0.3% measurement range (+/- 0.05 Bx) “User” range on request Pt100 external temperature sensor (internal on request) Automatic temperature compensation: -5 °C / 105 °C Long probe version for boule applications and/or high temperature applications (up to 140 °C) Analog output: 0-20, 4-20 mA Serial output: RS422/485 Profibus module on request Washing/Alarm contact Hold measure contact Power supply: 18-36VDC 10W or 12-24VAC 50-60Hz 10VA (AC 115/230V ±10% 50…60Hz 10VA on request)

UR24 - Technical features Sapphire prism Removable prism-holder High efficiency LED light source CCD optical sensor (2048 pixels) Single board SMD electronics Serial port software upgrade Dehydrating cartridge Interfacing with water proof connector LCD graphic display 4-keys polyester membrane keypad 3A enclosure on request Materials in contact with product: AISI316, sapphire/glass (others on request) Working pressure: -1 / 15 bar Weight: 3Kg Enclosure: stainless steel IP67

UR24 Standard

UR24 Long Probe with Tri-Clamp at 21mm

UR24 Long Probe with Tri-Clamp at 70 mm

UR24 Adaptors

UR24 - Installation examples on line by pass

UR24 - Installation examples pump on boule

Each product has its own optimal speed for prism selfcleaning UR24 - Special plug for selfcleaning Each product has its own optimal speed for prism selfcleaning Changing the clearance height allows to have the optimal cleaning for each product

UR24 - Cleaning systems special plug with mechanical cleaner special plug with washing

special plug with mechanical cleaner and washing UR24 - Cleaning systems washing on tank special plug with mechanical cleaner and washing washing on pipe

UR24 - User configuration Instrument takes into account typical behaviour for nD % weight/weight nD 16 8 25 33 42 50 1,33 1,38 nD - concentration nD - temperature nD 1,30 1,40 10 20 30 T (°C) 20% in water Default configuration: sucrose solution curves

UR24 - User configuration 1st STEP: at 20°C fixed temperature find the relationship between the concentration and the refraction index. 2nd STEP: at fixed concentration find the relationship between the corrections, you have to add to the 20°C value and the temperature Product sample 3rd STEP: transfer data in the UR24 refractometric unit Termostating Unit

REFRACTION INDEX-CONCENTRATION configuration UR24 - User configuration REFRACTION INDEX-CONCENTRATION configuration Found the relationship between concentration and nD at seven different values of concentration at 20 °C for desired product

TEMPERATURE COMPENSATION configuration UR24 - User configuration TEMPERATURE COMPENSATION configuration Measuring the refractive index at three different concentrations at three different temperatures, insert the errors in temperature table (difference between read values of each concentration at that temperature and at 20°C)